I.Description

Baked fruit and vegetable chips are made from fresh produce. They go through washing, slicing, color protection, seasoning, and low-temperature baking. They are not fried. Oil content is very low. Natural color, flavor, and nutrition are well kept.

This production line includes washing, slicing, color protection, seasoning, baking, cooling, and packaging units. The whole line runs continuously. Materials move automatically.

II.Process Flow

1. Fresh produce is washed and peeled.
2. It is sliced and soaked in color protection solution.
3. After draining, it goes to a seasoning drum. A small amount of oil and seasonings is added.
4. Then it enters a continuous hot-air baking oven. It is baked at 55-85°C.
5. Moisture is reduced to below 3%-5%.
6. After cooling, it is ready for packaging.

III.Equipment Composition

1. The line includes:
2. a washer
3. Peeler
4. Slicer
5. color protection tank
6. drum seasoning machine
7. continuous hot-air baking oven
8. cooling conveyor
9. and electrical control system.

The whole machine is made of stainless steel. It runs steadily and lasts long.

IV.Technical Parameters

1. Baking Temperature: 55-85°C (adjustable)
2. Heating Source: Electric/gas/steam (optional)
3. Installed Power: About 50-100 kW (depends on capacity)
4. Operators Required: 3-4 persons per shift
5. Total Line Length: About 15-25 meters (customized)

V.Capacity

Input capacity ranges from 30 kg to 300 kg per hour. Multiple sizes are available. Customization is flexible.

Corn flakes/ breakfast cereal flakes making machine production process:

Ingredients→Mixing→Extrusion→Flaking→Pre-drying→Baking→Spraying→Drying→Cooling→Packing

Corn flakes production begins with grinding raw corn to make cornmeal. After the corn flour is blended with water, it is fed into a specially designed extruder cavity,  where it is cooked, kneaded, and mechanically sheared. The extrudate is cut with highly rotating knifes to form pellets. The extruded balls are rolled into thin sheets by rollers, and then baked at high temperature to produce a crispy texture. At this point, the original/plain cornflake is complete. According to market demand, seasoning drum can be used to sprinkle salt on the plain corn flakes. If plain cornflake is to be coated, it is coated with such as syrup, chocolate, etc. Finally, the flake is dried, cooled and packaged.

In addition to flakes, by changing the mold, the extrusion technology can also produce round balls, rings and animal shapes to meet diverse market needs. In addition, corn, as raw material, can be replaced by other grains, such as wheat flour, rice flour, oat flour, etc. to produce different cereal flake, like rice flake, oat flake, etc. to increase your product variety.

Our corn flakes and breakfast cereal production line make the grain flakes thin and uniform with less material loss, and has precise control over each process. Whether you need a unit machine, an entire corn flakes production line, or to expand your production capacity, you can rely on our advantage of professional knowledge and superior production experience.