I.Description

Fried corn kernels are a crispy snack. They are made from corn grains. After frying, they expand and form tiny cracks on the surface. They taste light and aromatic. Both sweet and savory flavors work well. This snack is popular in many snack markets around the world.

This production line is a complete set of equipment for making this snack. It includes a lifter, soaking tank, peeler, fryer, and seasoning unit. All stages connect automatically. Material flows smoothly from one step to the next.

II.Process Flow

1. Raw corn kernels go into a soaking tank through a lifter. They soak in water at room or slightly warm temperature. This softens the kernels and separates the husk from the endosperm.
2. Next, they enter a peeler. The peeler removes the outer skin and gives clean peeled corn grits.
3. After draining, the kernels go into a continuous fryer. They are fried at a set temperature until they turn golden and expand.
4. Then they pass through a de-oiling shaker to remove extra oil from the surface.
5. Finally, they enter a drum seasoning machine.
6. Powder or liquid seasonings are added according to the recipe. They coat the kernels evenly.
7. After cooling, the finished product is ready for packaging.

III. Equipment Composition

This production line mainly includes these machines:

1. a lifter
2. soaking tank
3. peeler
4. fritadeira contínua
5. de-oiling shaker
6. máquina de tempero de tambor
7. cooling conveyor
8. electrical control system.

All machines are connected by conveying devices. They form a continuous production line. The whole machine is made of stainless steel and food-grade materials. Key parts like heating tubes, temperature sensors, and drive motors are chosen from reliable brands. This ensures stable operation and a long service life.

IV.Technical Parameters

1. Installed Power: About 45-75 kW (depends on capacity)
2. Frying Temperature: 160-190°C (adjustable)
3. Heating Source:  Gas or electric (optional)
4. Operators Required: 2-4 persons per shift
5. Total Line Length:  About 12-20 meters (customized by capacity)

 V.Capacidade

This production line comes in multiple sizes. Hourly output ranges from 50 kg to 500 kg.

We can customize it based on your needs. It works well for small trial runs. It also works well for large commercial production.