100-150kg/h Fried Bugles/Cone Chips Snacks Manufacturing Machine
I. Introduction of Fried Cone Shaped Chips
Cone shape Corn Chips are also known as bugles shape chips. The raw material is yellow cornmeal mixed with vegetable oil.
With this snacks manufacturing machine, the corn dough is extruded through multiple extrusion holes into long strips with striped pattern. Then the extruded strips pass through the triangular forming machine, where every two pieces of strips are combined into one, and cut into conical shape pieces on a roller die. The cones then pass through a batch fryer to be fried by batches. The frying machine is equipped with a vibration or centrifugal de-oiler to reduce the residual oil on the cone foods. Finally, the production is completed through the automatic seasoning and packing processes.
II. Parameters of 100-150kg/h Fried Bugles/Cone Chips Snacks Manufacturing Machine
| क्षमता | 100-150 किलो/घंटा |
| ऊर्जा/बिजली | -Electric heating: Installed power 55 kw
-Other heating option (Optional): Natural gas/Diesel by burner or steam boiler |
| स्थापित क्षेत्र | Around 50-80 square meters |
| Multigrain material | Yellow cornmeal, vegetable oil |
III. Features
- तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
- उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
- कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
- कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
- सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
- सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
- विफलता दर: लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव
IV. The General Flow Chart for Bugles Snack Food Production
- चरण 1: मिश्रण
- Step 2: Extruding
- Step 3: Bugle/cone shape forming
- Step 4: Frying
- Step 5: De-oiling
- Step 6: Seasoning
- Step 7: Cooling before packing
- Step 8: Packing
V. Components of Bugles/Fried Cone Chips Manufacturing Machine
- आटा मिक्सर
- Screw conveyor
- Twin screw cereal/corn snack extruder
- Pulling machine
- Shaping and cutting machine
- Rotary separate sifter
- कंपन स्प्रेडर
- Batch fryer
- De-oiling machine
- Seasoning machine
- ठंडा करने की मशीन
- स्वत: पैकिंग मशीन
- नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
- पूरा कन्वेयर
- Steam boiler/Burner (Optional)
VI. अधिक
Flexibility:
- Twin screw snack extruder machine is suitable for a wide range of grain raw materials. It can be a single grain or a mixture of multiple grains.
- The roller mold of the cone forming machine can be replaced to produce cones of various sizes.
Innovation
- With a little adjustment, this bugles/cone chip manufacturing machine can also produce many other fried extruded foods. For example, if the cone forming machine is replaced by a tringle rolling pressing machine, and with a appropriate extrusion die, fried doritos/triangle corn chips can be produced.
