I. Introduction of Colorful Cereal Loops

The raw materials of colorful cereal loops are two or several kinds of grain flours combination (corn flour, wheat flour, rice flour, oat flour, black rice flour, etc.), and some are supplemented with vegetable powder such as pumpkin powder, spinach powder, etc., to achieve multiple nutritional purpose. Extrusion die is specially designed.  After the grain dough is extruded from the die and cut off, the cut-off extrudate will rapidly expand into a circle shape (water vapor escaped ). The various bright colors can be obtained by adopting natural colors or safe artificial colors. Breakfast cereal loops add to the pleasure while providing nutrition.

Like all other breakfast cereals, in order to keep the puffed cereals loops soaked in milk from breaking, it is important that the cereals have a finer puff texture with smaller puffed pores, so a lower gelatinization temperature is required, so an extruder with longer barrel is required. In this way, the cereal dough is kneaded for a longer time in the extrusion barrel to achieve the desired configuration.

II. पैरामीटर

III. Features:

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट:उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत:प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर: लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव 

IV. The General Flow Colorful Breakfast Cereal Loops

• Step 1: Mixing of raw materials
• Step 2: Extruded and cut to ring shape pieces
• Step 3: Cooling
• Step 4: Pre-drying
• Step 5: Blending
• Step 6: Seasoning
• Step 7: Drying after seasoning
• Step 8: Cooling before packing
• Step 9: Packing

The specific steps to produce breakfast cereals loops with extrusion technology are as follows:

Mix the grain flours, water and other raw materials in a certain proportion, and stir evenly. The mixture is loaded into the lengthened extruder, and is kneaded into an ideal dough by setting a certain temperature and pressure. A ring-shape forming die is installed at the exist of the extruder. After the dough is extruded from the die, the rapidly rotating blade cuts off the extrudate. Due to the pressure difference, moisture escapes, and the cut extrudate rapidly expands to circle shape. Then the cereal circles are dried, baked and through other processes to make them crunchy. Up to now, the plain flavor cereal loops are done. According to market demand, the seasoning drum can be used for the seasoning process. Finally, the seasoned cereal loops are dried, cooled and packed.

V. Components of Colorful Breakfast Cereal Loops Production Line

1. मिक्सर
2. Screw conveyor
3. Twin-screw extruder
4. शीतलन टॉवर
5. Cooling vibrator
6. Belt pre dryer (Electric/natural gas/diesel heating options)
7. Blending drum
8. Seasoning machine
9. Two-Tank syrup sprayer (Optional)
10. Belt dryer (Electric/natural gas/diesel heating options)
11. ठंडा करने की मशीन
12. स्वत: पैकिंग मशीन
13. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
14. पूरा कन्वेयर