100-150 किलो/घंटा की रफ्तार तला हुआ लहराती Multigrain चिप्स बनाने की मशीन
I. Introduction of Fried Wavy Chips
Baked wavy multigrain chips are made with a variety of grains, including whole corn flour, whole wheat flour, black rice flour and whole oat flour. Since whole grain flour has more fiber, it needs to be preconditioned before cooking and extrusion. Then under certain temperature and pressure in the extruder machine, the cereal dough is through cooking, kneading, stretching, and forming to become long strip extrudates with waves. Long wavy extrudates are then cut to the desired lengths and we get the semi-finished wavy chips. Then through the continuous frying machine, the semi-finished wavy chips are fried during conveying. The continuous fryer is connected with a vibration deoiler to reduce the amount of residual oil on the chips. Finally, the production is completed through seasoning and packing.
II. Parameters
| क्षमता | 100-150 किलो/घंटा |
| ऊर्जा/बिजली | -Electric heating: Installed power 55 kw
-Other heating option (Optional): Natural gas/Diesel by burner or steam boiler |
| स्थापित क्षेत्र | Around 100-150 square meters |
| Multigrain material | Combination of whole Corn flour, Whole Wheat flour, Brown Rice Flour and Whole Oat Flour |
III. Features
- तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
- उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
- कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
- कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
- सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
- सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
- विफलता दर: लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव
IV. The General Flow Chart for Fried Wavy Chips
- चरण 1: मिश्रण
- Step 2: Pre- conditioning
- Step 3: Extruded to waved/rippled sheets
- Step 4: Waved shape cutting
- Step 5: Frying
- Step 6: De-oiling
- Step 7: Seasoning
- Step 8: Cooling before packing
- Step 9: Packing
V. Components of Fried Wavy Chips Production Line
- आटा मिक्सर
- Screw conveyor
- Pre-conditioner
- Twin screw snack food extruder machine
- शीतलन टॉवर
- Pulling machine
- Cutter
- Rotary separate sifter
- कंपन स्प्रेडर
- Continuous belt fryer
- De-oiling machine
- Seasoning machine
- ठंडा करने की मशीन
- स्वत: पैकिंग मशीन
- नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
- पूरा कन्वेयर
- Steam boiler (Optional)
- Burner (Optional)
VI. अधिक
लचीलापन
- Twin screw extruder for chips is suitable for a wide range of grain raw materials. It can be a single grain or a mixture of multi-grains; can be viscous, oily, sticky or very wet material and some other products; can be from fine powder to granules.
- By changing the different molding dies of the extruder, the width and depth of the wave can be adjusted.
Multi-purpose
- By replacing the extrusion die, this automatic chips making machine can produce various fried snacks, like Bugles, Spirals, Crunch chips, potato sticks etc.
- By replacing the extrusion die and adding a roller forming machine, this snacks making machine can produce fried tortilla chips of various shapes.
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