I. Introduction of Cheese Corn Puff Curls

The cheese corn puff curls are processed by food extrusion process. The extrusion process is the starch gelatinization process of grain under the action of high temperature and high pressure mechanical shear. Its gelatinization degree is as high as 80%-100%. These cheese puffed corn curls are made with coarse corn flour supplemented with wheat and rice flour. It makes its taste more balanced in terms of lightness, fluffiness and crispness, and its nutrition is more balanced too. The cheese gives the puffed corn the extra cheesy texture and bright orange color, making it one of the most popular snacks in the world.

In food processing plants, when the equipment performance is highly matched to the production requirements, manpower, time, and raw material costs are invisibly saved. Therefore, in addition to the impact of the formulation, these process points should always be taken into account when designing the corn puff making machine.

1. The EXTRUSION process is an important factor affecting the puffs texture (expansion degree, whether it easily melts in the mouth, etc.).
2. Puffed corn sticks are extruded from a special stick-forming-mold, cut quickly, and puffed into desired slight arc. Forming dies and cutting techniques of the corn puff extruder should ensure that the sticks are beautiful and curled naturally, and the size is uniform.
3. The roasting process determines whether the moisture in the puffed corn is evaporated properly, making it crunchy but not hard.
4. Through the seasoning process,  the cheese powder should be evenly, thinly and firmly coated on the surface of the puffs, and the elbowed corn sticks are endowed with a cheese taste without being greasy.
5. The processes  of conveying and seasoning should ensure that the shape of the food is complete and less debris.

II. Parameters of 100-150kg/h Cheese Corn Curls Puffing Machine

III. विशेषताएं

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव

IV. The General Flow Chart for Cheese Corn Puff Sticks

• Step 1: Mixing of raw materials
• Step 2: Extruded and cut to stick shape pieces
• Step 3: Drying
• Step 4: Flavoring
• चरण 5: ठंडा करने से पहले पैकिंग
• चरण 6: पैकिंग

V. Components of Cheese Corn Puff Curls Making Machine

1. मिक्सर
2. Pre-conditioner
3. Twin screwcorn puffed food extruder
4. Belt drying machine (Electric/natural gas/diesel heating options)
5. Seasoning machine
6. Two-Tank syrup sprayer (Optional according to formulation)
7. ठंडा करने की मशीन
8. स्वत: पैकिंग मशीन
9. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
10. पूरा कन्वेयर
11. Other auxiliaries (like chiller, work platform, etc.)
12. Steam boiler/burner (Optional)

VI. More Information

Processing Flexibility

• Endless puffed snackscan be produced by changing the molding die of the twin screw corn puff extruder,  by adjusting the processing parameters of the related corn puffing machine (such as moisture, puffing temperature, puffing pressure difference, baking temperature, etc.), and by using different seasoning processes. They come in different shapes and flavors such as strawberry loops, soft bite sweet corn curls, cheese balls, cheese rings, chocolate puffed balls, etc.
• Add an additional center injection machine and forming mold,this puff corn machine can also produce co-extrusion puffed snacks, increasing product diversity.

Cheese corn curls made by corn puff making machine