I.Line Application

This line produces plain-cut potato chips and French fries. The raw material is fresh potatoes.

II.Process

Raw material inspection → Washing → Peeling → Slicing/Cutting → Starch washing → Blanching → Dewatering → Frying → Oil removal → Seasoning → Cooling → Packaging

III.Equipment List

Washing and peeling remove dirt and skin
Slicing or cutting form uniform slices or strips
Surface starch washing prevent sticking, improve color
Blanching inactivate enzymes, improve texture
Dewatering remove surface moisture, reduce oil degradation
Frying fry until golden and crispy
Oil removal control oil content
Seasoning add flavor
Cooling set for packaging

IV.Key Notes

  • Slice thickness can be adjusted according to product requirements.
  • Frying uses a precise temperature control system. Chips are fried to golden color.
  • Seasoning can include salt, compound seasoning powder, or flavored sauces.
  • The whole line runs continuously with easy operation.
  • Slice thickness and frying parameters can be adjusted flexibly.

V.Differences Between Original Cut and Composite Potato Chips

Items Original Cut Composite
Raw materials Fresh potatoes,Potato flakes starch
Key equipment Slicer Sheeting machine + Former
Shape Depends on potato, slight variations Die-determined, uniform
Material use Lower Higher

Corn flakes/ breakfast cereal flakes making machine production process:

Ingredients→Mixing→Extrusion→Flaking→Pre-drying→Baking→Spraying→Drying→Cooling→Packing

Corn flakes production begins with grinding raw corn to make cornmeal. After the corn flour is blended with water, it is fed into a specially designed extruder cavity,  where it is cooked, kneaded, and mechanically sheared. The extrudate is cut with highly rotating knifes to form pellets. The extruded balls are rolled into thin sheets by rollers, and then baked at high temperature to produce a crispy texture. At this point, the original/plain cornflake is complete. According to market demand, seasoning drum can be used to sprinkle salt on the plain corn flakes. If plain cornflake is to be coated, it is coated with such as syrup, chocolate, etc. Finally, the flake is dried, cooled and packaged.

In addition to flakes, by changing the mold, the extrusion technology can also produce round balls, rings and animal shapes to meet diverse market needs. In addition, corn, as raw material, can be replaced by other grains, such as wheat flour, rice flour, oat flour, etc. to produce different cereal flake, like rice flake, oat flake, etc. to increase your product variety.

Our corn flakes and breakfast cereal production line make the grain flakes thin and uniform with less material loss, and has precise control over each process. Whether you need a unit machine, an entire corn flakes production line, or to expand your production capacity, you can rely on our advantage of professional knowledge and superior production experience.

Solution Serial No. Capacity
DAYI-CF-001 100~160kg/h corn flakes production line
DAYI-CF-002 200~250kg/h corn flakes production line
DAYI-CF-003 350~450kg/h corn flakes production line
DAYI-CF-004 800~1000kg/h corn flakes production line
DAYI-CF-005 1200~1500kg/h corn flakes production line

What Else Can Be Produced

Salads Collections
Sweets & Desserts
Chinese Food
Chinese Food
The Royal Food
Hot & Cold Drinks
Hot & Cold Drinks
Hot & Cold Drinks
The Royal Food

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