I. Introduction of Animal/Moon/Pillow Shape Snack

The raw material of these fried dough/Namkeen snacks is wheat flour supplemented with corn flour or rice flour. It is made by the extrusion snack food machinery.

1) Grain flour and other ingredients (like vegetable oil) are mixed in a certain proportion and added to the extruder at a constant speed. 2) The grain dough is extruded into several narrow sheets by the specially designed die holes. Every two sheets are combined and cut into the desired shape by the forming machine, such as rooster shape, banana shape, fish shape, pillow shape, etc.. 3) The semi-finished pieces are fried by batches in the batch-fryer. After frying, the shape becomes plumper. The batch frying machine is equipped with a vibration deoiler to reduce the residual oil on the shape. 4) Finally, the production is completed through the automatic seasoning and packing process.

II. Parameters of 100-150kg/h Fried Animal/Moon/Pillow Shape Snacks Making Machine

III. Features

• Finished Food Quality Ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
• High Output: High designed capacity; minimal material loss;
• Less Energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
• Low Production Cost: Flow production, precise control of each process
• Simple and Low Cost Maintenance: Modular structure, easy operation. Lifetime after-sales service
• Material: High-quality food-safe materials for all food contact part
• Failure Rate: Nearly zero failure as long as preventive maintenance

IV. The General Flow Chart for Animal/Moon/Pillow Namkeen Snack Food

• Step 1: Mixing
• Step 2: Extruding
• Step 3: Cutting
• Step 4: Frying
• Step 5: De-oiling
• Step 6: Seasoning
• Step 7: Cooling before packing
• Step 8: Packing

V. Components of Animal/Moon/Pillow Namkeen Snacks Making Machine

1. Flour mixer
2. Twin-screw extruder
3. Chiller
4. Cutter
5. Vibration spreader
6. Batch fryer
7. De-oiling machine
8. Seasoning machine
9. Cooling machine
10. Automatic packing machine
11. Controlling system (PLC/or instrument control options)
12. Complete conveyors
13. Steam boiler (Optional)
14. Burner (Optional)

VI. More

Flexibility

• Twin screw extrusion technology is suitable for a wide range of grain raw materials. Multiple grain blends or single grains can be processed to produce extrudates with varying nutrients and textures.
• According to the different pattern molds of the pressing roller, the 3-dimensional shape can be the moon, chicken, fish or pillow, etc.

Innovation Potential

• With a little adjustments, this fried 3D dough/Namkeen snack food making machine can also realize the recipe-production of various fried extruded food, for example:
• Replace existing die with the dies of spiral/stick/shell/octopus shapes, this snacks machinery can produce fried snacks of spiral/stick/shell/octopus shapes.
• Replace existing die with a strip die, and add a cone shaping machine, this snack food machinery can produce popular bugles/cone chips;
• Replace existing die with a sheet die, and add a roller forming machine, this snacks making machine can produce doritos/triangle corn chips, etc.

As the top food extrusion machine manufacturer in China, DAYI has more than 30 years of experience in the food extrusion field, and can provide your grain food plant with:

Optimal food extrusion solutions

Responsible food extrusion machinery

Continuous technical support

Reasonable food machinery price