I. Introduction of Pani Puri Ball Papad Fryums

The Fried Ball Papad Fryums are made of wheat and supplemented with potato. Mix wheat flour, potato flour and water, consider adding shrimp powder/beef powder to enrich the taste and nutrition. Using advanced extrusion solution, the mixed material is pre-extruded with twin screw extruder first, and then the pre-extruded dough is fed into the single screw extruder, where it is gelatinized under certain pressure, temperature and screw speed conditions to obtain the desired gelatinous texture. The gelatinized dough is extruded into two big sheets of required thickness by a special die. The sheets are passed through an elliptical compositing&molding machine, two sheets are composited together and cut into oval shapes, and then dried. So far, the semi-finished 3D elliptical snack pellets are completed.

Continue to puff to ball shape (Frying)

The semi-finished elliptical snack pellets are puffed to become ball shape only by the frying process (fried by either continuous frying machine or batch fryer). The frying machine is equipped with a vibration/centrifugal deoiler to reduce the residual oil on the ball fryums. Finally, the production is completed through the seasoning and packing processes.

II. Parameters of 60-85 kg/h Fried Pani Puri Papad Fryums Making Machine

III. विशेषताएं

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव 

IV. सामान्य प्रवाह चार्ट 

• चरण 1: मिश्रण
• Step 2: Precooking/pre-extruding (first extrusion)
• Step 3: Extruding & shaping (secondary extrusion)
• Step 4: Pulling
• Step 5: Compositing/shaping/cutting
• Step 6: Pre-drying (to reduce the water content to 8%)
• Step 7: Frying
• Step 8: De-oiling
• Step 9: Seasoning
• Step 10: Cooling before packing
• Step 11: Packing

V. Components of Fried Pani Puri Papad Fryums Making Machine

1. आटा मिक्सर
2. Twin screw extruder
3. Single screw extruder
4. शीतलन टॉवर
5. Pulling machine
6. Compositing/shaping/cutting machine
7. कंपन स्प्रेडर
8. Pre-dryer
9. Continuous belt fryer
10. De-oiling machine
11. Seasoning machine
12. ठंडा करने की मशीन
13. स्वत: पैकिंग मशीन
14. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
15. पूरा कन्वेयर
16. Steam boiler (Optional)

VI. अधिक

लचीलापन

• Wider Raw Material: This fryums snacks making machine adopts two-time extrusion solution. It is suitable for a wide range of raw materials, such as corn flour, cassava flour, rice flour, oat flour, wheat flour and so on. It can process either multi-grain blends or single grains. This breakthrough the limitation of using mere single-screw extrusion process that is only suitable for potato starch.
• Endless Shapes: The mold of the composite molding machine can be changed flexibly, so that various 3D (three-dimensional) shapes can be composited, such as 3D pellets of cone shape, heart shape, racket, rectangle, Christmas tree shape, animal shape, etc.

Potential Innovations 

With a few adjustments, this automatic Fried Ball Papad Fryums making machine with dryer can also realize the production of many other fried extruded snack foods.

• When the embossing machine and compositing& molding machine are not used, and different extrusion dies are adopted, this fryums maker can produce 2D fryums/pellets like waffle/ring/short tube/animal/alphabets/wheel shapes.
• This sheet shape extrusion mold can be replaced with other shapes of extrusion dies to produce fried dough snacks such as spiral/corn sticks/shell crisps/crunches.
• Add a cone shaping machine, and with correct extrusion dies, the fryums machine can produce bugles/cone corn chips.
• Add a roller pressing machine, and with correct extrusion die, this fryums maker can produce the popular doritos/corn triangles.

Please feel free to send us your requirements to get our latest solution and fryums machine price