I. Introduction of Baked 3D Papad Pellets Snack

The raw material of this hexagonal grid snack pellet is corn flour. Mix corn flour and water, and you can consider adding shrimp powder/beef powder to enrich the taste and nutrition. Using advanced two-time extrusion solution, precooking with twin screw extruder first, and then realizing gelatination in single screw papad extruder machine. The gelatinized dough is extruded into a sheet of required thickness by a specially designed die. The sheet is pressed through an embossing machine to obtain the grids structure. Then pass the two grid structured sheets through a sheet combining& molding machine, the two sheets are composited together and cut into triangles/hexagons, etc., and then are dried. So far, the semi-finished bar-shaped snack particles have been completed.

Continue to puff the snack pellets (Baking)

Semi-finished grid snack pellets are conveyed into the drying equipment used in food industry. According to the output and baking effect, the baking adopts the high temperature rotary drum. By setting the roasting temperature and time, the pellets are roasted correctly. After being baked, the flat pellets get puffed. Finally, the production is completed through the seasoning and packing processes.

II. Parameters of 60-85 kg/h Baked 3D Papad Pellets Making Machine

III. विशेषताएं

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव 

IV. The General Flow Chart for Making Baked 3D Papad Pellet Snack

• चरण 1: मिश्रण
• Step 2: Precooking (first extrusion)
• Step 3: Extruding & shaping (secondary extrusion)
• Step 4: Pulling
• Step 5: Embossing (grids making)
• Step 6: Combining/shaping/cutting
• Step 6: Baking
• Step 8: Seasoning
• Step 9: Cooling before packing
• Step 10: Packing

V. Components of Baked 3D Papad Pellet Snack Making Machine

1. आटा मिक्सर
2. Twin screw extruder
3. Single screw extruder
4. शीतलन टॉवर
5. Pulling machine
6. Embossing machine
7. Combining/shaping/cutting machine
8. कंपन स्प्रेडर
9. High temperature rotary drum
10. Seasoning machine
11. ठंडा करने की मशीन
12. स्वत: पैकिंग मशीन
13. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
14. पूरा कन्वेयर
15. Steam boiler/Burner (Optional)

VI. अधिक

लचीलापन

• Materials: This 3d papad extruder machine adopts two-time extrusion solution, which is suitable for a wide range of raw materials, such as corn flour, cassava flour, rice flour, oat flour, wheat flour and so on. It can process either multi-grain blends or single grains.
• Shapes: The mold of the composite molding machine can be changed flexibly, so that various 3D (three-dimensional) shapes can be composited, such as 3D pellets of cone shape, heart shape, racket, rectangle, Christmas tree shape, animal shape, etc.

Innovation

• When not use the embossing machine and compositing& molding machine, and use different extrusion dies, this 3d papad pellets making machine can produce 2D snack pellets like shapes of waffle/ring/short tube/animal/letter/wheel.
• In addition to snack pellets, this 3d papad making machine can also produce various other puffed baked snacks by changing molds, adding corresponding auxiliary equipment or adopting different conveying schemes: such as corn triangle chips/doritos/cheetos, cereal puff snacks etc.