350-450kg/h Industrial Chocolate Rings Breakfast Cereal Food Processing Equipment
I. Introduction of Chocolate Rings Cereal
The raw material of chocolate cereal rings is combination of multi cereals ( wheat, corn, and a certain proportion of oats or rice), and a small amount of cocoa powder. While providing breakfast nutrition, it also meets the taste needs of chocolate lovers.
Like all other breakfast cereals, in order to keep the puffed chocolate rings cereal saked in milk from breaking, it is important that the cereal rings have a finer puff texture with smaller puffed pores, so a lower gelatinization temperature is required, so the puffed food extruder with longer barrel is required. In this way, the oat dough is kneaded for a longer time in the extrusion barrel to achieve the desired texrure configuration.
When there is a higher percentage of oats in the cereal mixture, we will addthe pre-conditioning process before cereal extrusion.
II. Parameters of 350-450kg/h Chocolate Rings CerealFood Processing Equipment
क्षमता | 350-450kg/h |
ऊर्जा/बिजली | -Electric heating: Installed power 165 kw
-Other heating option (Optional): Natural gas/Diesel by burner or steam boiler |
स्थापित क्षेत्र | आसपास 150-180 वर्ग मीटर |
Grain material | Wheat, corn, oats; or wheat, corn, rice; blended with cocoa powder |
III. विशेषताएं
- तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
- उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
- कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
- कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
- सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
- सुरक्षित सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
- विफलता दर: लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव
IV. The General Flow Chart for Chocolate Rings CerealIndustrial Food Processing
- Step 1: Mixing of raw materials
- Step 2: Pre-conditioning (pregelatinization for oat)
- Step 3: Extruded and forming to ring shape
- Step 4: Cooling
- Step 5: Pre-drying
- Step 6: Seasoning
- Step 7: Drying after seasoning
- Step 8: Cooling before packing
- Step 9: Packing
- Mix wheat flour, corn flour, rice or oat flour, 5% cocoa powder, mixing water and other ingredients, and stir well.
- The mixture is loaded into the pre-conditioner to have the pregelatinization.
- Then the pregelatinized grain dough is conveyed from the pre-conditioner to a extruder of lengthened barrel. The dough is kneaded into an ideal configuration by setting a certain temperature and pressure. A ring-shape forming die is installed at the front of the After the dough is extruded from the die, the rapidly rotating blade cuts off the extrudate. Due to the pressure difference, moisture escapes, and the cut extrudate rapidly expands to circle shape.
- Then the chocolate circles are dried, baked and through other processes to make them crunchy. Up to now, the chocolaterings are done.
- According to market demand, the seasoning drum can be used for adding salt, coatingglucose-fructose syrup.
- Finally, the chocolate cereal rings are dried, cooled and pack
V. Components of Chocolate Rings CerealFood Processing Equipment
- मिक्सर
- Pre-conditioner
- Twin screw food extruder ( Lengthened model)
- Cooling vibrator
- Multi-layer Belt pre dryer (Electric/natural gas/diesel heating options)
- Seasoning equipment
- Two-Tank syrup sprayer (Optional)
- Multi-layer Belt dryer (Electric/natural gas/diesel heating options)
- Cooling equipment
- Automatic packing equipment
- नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
- पूरा कन्वेयर
- Other auxiliaries (like chiller, work platform, etc.)
- Steam boiler/generator (Optional according to capacity and your available energy supplying)
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