I. Introduction of Fruit-Shape Puffed Cereal

Fruit-shape breakfast cereals add pleasure to people while providing nutrition. The raw material is combination of corn flour and rice flour or other grain flours, rich in nutrition.

In this breakfast cereal food manufacturing equipment, the extrusion dies of the grain extruder are specially designed, so after the cereal dough is extruded from the corresponding dies, it rapidly expands into the desired fruit shapes, such as lemon, orange, banana, and flowers, through pressure difference. The puff shapes are standard and beautiful, and the color is bright, matching the fruits characteristics. Various colors can be obtained by using either natural colors or safe artificial colors.

Like all other breakfast cereals, in order to make the puffed fruit-shaped cereals soaked in milk not to break, it is important that the cereals have a finer puff texture with smaller puffed pores, so a lower gelatinization temperature is required, so an extruder with longer barrel is required. In this way, the cereal dough is kneaded for a long time in the extrusion cylinder to achieve the desired configuration.

II. Parameters of 200-250kg/h Fruit-Shape Breakfast Cereal Food Processing Equipment

III. विशेषताएं

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सुरक्षित सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव

IV. The General Flow Chart for Fruit-Shape Cereal Food Processing

• Step 1: Mixing of raw materials
• Step 2: Extruded and formed to fruit shape pieces
• Step 3: Cooling
• Step 4: Pre-drying
• Step 5: Blending
• Step 6: Seasoning
• Step 7: Drying after seasoning
• Step 8: Cooling before packing
• Step 9: Packing

Specific steps to produce fruit-shaped breakfast cereals with food manufacturing equipment are as follows:

1. Mix rice flour, corn flour(or other grain flour such as oat flour, wheat flour, etc.), water and other raw materials in a certain proportion, and stir evenly.
2. The mixture is loaded into the lengthened extruder, and is kneaded into ideal dough by setting a certain temperature and pressure. Fruit shapeforming die is installed at the exist of the extruder.
3. After the dough is extruded from the die, the rapidly rotating blade cuts off the extrudate. Due to the pressure difference, moisture escapes, and the cut extrudate rapidly expands to desired fruit
4. Then the cereal pieces are dried, baked and other processes to make them crunchy. Up to now, the plain flavor fruit breakfast cereal is done.
5. According to market demand, the seasoning drum can be used for the seasoning process.
6. Finally, the seasoned fruit cereals are dried, cooled and packed.

V. Components of 200-250kg/h Fruit-Shape Cereal Food Manufacturing Equipment

1. मिक्सर
2. Screw conveyor
3. Twin-screw extruder (corn/wheat/other grain puff making machine)
4. शीतलन टॉवर
5. Cooling vibrator
6. Belt pre dryer (Electric/natural gas/diesel heating options)
7. Blending drum
8. Seasoning machine
9. Two-Tank syrup sprayer (Optional)
10. Belt dryer (Electric/natural gas/diesel heating options)
11. ठंडा करने की मशीन
12. स्वत: पैकिंग मशीन
13. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
14. पूरा कन्वेयर
15. Steam boiler/burner  (Optional)

Fruit shape puffs made by breakfast cereal machineAs the one of the food processing equipment manufacturers in China, DAYI has more than 30 साल के अनुभव in the food extrusion field, and can provide your grain food plant with:

• Mature food plant solutions
• Responsible food factory equipment
• Continuous technical support
• Reasonable food manufacturing equipment cost