I. Introduction of Colorful Breakfast Cereal Loops

Breakfast cereal loops is one kind of the breakfast cereal. The raw materials are two or several combined cereal flours (corn flour, wheat flour, rice flour, oat flour, black rice flour, etc.), and some are supplemented with vegetable powder such as pumpkin powder, spinach powder, etc. The multi-grain ingredients provides the optimal balance of expanding, nutrition, crispness and other characteristics.

The puff snack food processing equipment can produce colorful cereal loops through crushing, extrusion, roasting and other processes. The loop shape is formed by the extrusion mold. Once the grain dough is extruded from the mold of the food extruder, water vapor escaped away, the extrudate will rapidly expand into a circle shape and is cut off immediately. The various bright colors can be obtained by adopting natural color ingredients. The crispy texture is obtained from the roasting oven.

Like all other breakfast cereals, in order to keep the puffed cereals loops soaked in milk from breaking, it is important that the cereals have a finer puff texture with smaller puffed pores. So a lower gelatinization temperature is required, so an extruder with longer barrel is required. In this way, the cereal dough is kneaded for a longer time in the extrusion barrel to achieve the desired configuration. 

II. Parameters of 200-250kg/h Commercial Snack Food Processing Equipment (Colorful Loops)

III. विशेषताएं

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सुरक्षित सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव 

IV. The General Flow of Production

• Step 1: Mixing of raw materials
• Step 2: Extruded and cut to ring shape pieces
• Step 3: Cooling
• Step 4: Pre-drying
• Step 5: Blending
• Step 6: Seasoning
• Step 7: Drying after seasoning
• Step 8: Cooling before packing
• Step 9: Packing

Commercial food processing automation equipment work steps are as below:

1. Mix the grain flours, water and other raw materials in a certain proportion, and stir evenly.
2. The mixture is loaded into the lengthened extruder, and is kneaded into an ideal dough by setting a certain temperature and pressure. A ring-shape forming die is installed at the exist of the extruder. After the dough is extruded from the die, the rapidly rotating blade cuts off the extrudate. Due to the pressure difference, moisture escapes, and the cut extrudate rapidly expands to circle shape.
3. Then the cereal circles are dried, baked and through other processes to make them crunchy. Up to now, the plain flavor cereal loops are done.
4. According to market demand, the seasoning drum can be used for the seasoning process.
5. Finally, the seasoned cereal loops are dried, cooled and packed.

V. Components of Commercial Snack Food Processing Equipment

1. मिक्सर
2. Screw conveyor
3. Twin screw extruder
4. शीतलन टॉवर
5. Cooling vibrator
6. Belt pre dryer (Electric/natural gas/diesel heating options)
7. Blending drum
8. Seasoning machine
9. Two-Tank syrup sprayer (Optional)
10. Belt dryer (Electric/natural gas/diesel heating options)
11. ठंडा करने की मशीन
12. स्वत: पैकिंग मशीन
13. Automation controlling system (PLC/or instrument control options)
14. पूरा कन्वेयर
15. Steam boiler /burner (Optional)

As the top commercial extrusion food processing equipment supplier in China, DAYI has more than 30 साल के अनुभव in the food extrusion field, and can provide your grain food plant with:

• Optimal Food Solutions
• Responsible Commercial Food Processing Equipment
• Reasonable Food Processing Equipment Cost
• Continuous Technical Support and After Sale Service