100-150 किलो/घंटा की रफ्तार सह-एक्सट्रूज़न मोटे चावल पट्टी फूला नाश्ता मशीनरी
I. Introduction of Co-extrusion Coarse Rice Bar
Co-extrusion coarse rice bar consists of two parts: the shell outside and the sandwich inside. The raw material for the puffed grain shell is brown rice. The brown rice is crushed, hydrated/mixed, and gelatinized to a certain degree under a certain temperature and pressure, and then extruded into “long square hollow bar” by a mold. The sandwich part is peanut butter. Peanut butter is injected into the long hollow tube during it is being extruded out from the die. When the long brown rice tube is still soft, it is quickly adjusted to a more standard square shape by a shaping machine and cut to the required size. After that, it goes through the baking process, seasoning process, and packing process until it is completed.
Brown rice is the caryopsis consisting of inner protective skin, endosperm and germ after removing the husk. The inner protective cortex contains more crude fibers and has a rough taste. Due to the dense texture, cooking takes a long time. So pre-gelatinization process is carried out before extrusion cooking, that is, a pre-conditioner is added above the extruder of the snacks.
II. Parameters of 100-150kg/h Co-extrusion Coarse Rice Bar Puffed Snacks Machinery
| क्षमता | 100-150 किलो/घंटा |
| ऊर्जा/बिजली | -Electric heating: Installed power 64 kw
-Other heating option: Natural gas/Diesel by burner or steam boiler |
| स्थापित क्षेत्र | Around 100-150 square meters |
| Grain material | Brown rice |
III. विशेषताएं
- तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
- उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
- कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
- कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
- सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
- सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
- विफलता दर: लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव
IV. The General Flow Chart for Co-extrusion Coarse Rice Bar
- Step 1: Mixing of raw materials
- Step 2: Pre conditioning
- Step 3: Extruding and cutting
- Step 4: Peanut butter heating and injecting
- Step 5: Outer shape adjusting (from round pipe shape to square shape)
- Step 6: Drying
- Step 7: Seasoning
- Step 8: Cooling or Drying after seasoning
- Step 9: Packing
V. Components of Co-extrusion Coarse Rice Bar Puffed Snack Machine
- मिक्सर
- Pre-conditioner
- Twin screw extruder (snacks)
- Chocolate praline heater and filler
- Belt drying machine (Electric/natural gas/diesel heating options)
- Seasoning machine
- Two-Tank syrup sprayer (Optional according to formulation)
- ड्रायर
- स्वत: पैकिंग मशीन
- नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
- Complete conveyors (screw conveyor, air conveyor, vacuum conveyor, SS lifter, bucket conveyor etc., various to meet the solutions and factory situation)
- Other auxiliaries (like chiller, work platform etc.)
- Steam boiler/generator (Optional according to capacity and your available energy supplying)
- Burner (Optional according to capacity and your available energy supplying)
VI. Other Information
Processing Flexibility:
- Twin screw extruder for snacks is suitable for a wide range of grain raw materials: it can process viscous, oily, sticky or very wet material and some other products. Processable grain sizes: from fine powder to granule.
- Puffed brown rice bars of different shapes can be produced by choosing different shaping machines, such as cylinder shape.
- Both the thickness of the puffed shell part of brown rice bars and the filled amount of the sandwich part can be changed with different extrusion dies.
- Injection molds are suitable for fillings of various colors or flavors: syrup, honey syrup, jam, milk, chocolate sauce, peanut butter.
Potentiality
- Just by skipping the center injection process, and being with corresponding extrusion mold on the snack extruder, this co extrusion snacks machinery can produce endless ordinary puffed snacks, such as corn curl, cheese ball, colorful loops, fruit shape puffs etc.
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