Dry Meat Analogue Brushed TVP Mnuafacturing Process

Dry Meat Anolog, also called Brushed Protein. It’s a kind of TVP (textured vegtable protein). But it’s texture is much more similar to muscle fiber and thus is a good choice of meat analogue.

How to produce by extrusion process

It is produced by a advanced TVP twin screw extruder. The material is low temperature extracted soya meal, gluten. Under different recipe, extrusion temperature and shearing speed of the twin screw TVP extruder, the final protein texture is strongly resilient, has high density. By using different special molds, or normal molds, it’s outlook can be columnar，balls, flaky, etc.

How to eat

The special TVP extruder can produce the dry meat analogue with different textures:  thick silk type, thin silk type, soft silk type, hard silk type, smooth silk, etc. Based on different combination, those textured protein can be used to produce ham, meat fillings, beef jerky, canned food, etc. The taste of the food is basically the same as that of ordinary meat products and contains richy protein.

Advantages 

1. The product has strong toughness, high gluten, and good chewing feel; It is rich in filament shape, and its edible taste is close to that of animal protein;
2. It is rich in mesh shape, has strong water absorption, water retention, and oil retention capabilities.
3. Marterial is easy to gotten.
4. Soaking and absorbing water quickly, saving labor and time in operation, which is conducive to industrial continuous production;
5. high comprehensive utilization rate, small losses during soaking, dehydration, brine and other processing processes;
6. High protein content, high nutritional value, rich in human body It is high in essential amino acids, especially lysine, and also contains vitamins and mineral nutrients.

Main raw materials

low-temperature soybean meal, soybean protein isolate, gluten, peanut protein, pea protein, broad bean protein, etc.

Production process

Raw materials are batched according to the process formula→Extrusion and reorganization by twin-screw extruder→Directional molding by special mold→cutting and shaping→ finished product packaging

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TVP Making Machinery Configuration:

Raw material batching system:

• material feeding port
• material conveying
• Mixer
• buffer bin
• screw conveyor

Twin-screw Extruder:

• solid material quantitative feeder
• TVP twin-screw extruder
• online automatic metering water addition
• cavity temperature control
• water cooling circulator

Molding system:

• special mold
• mold temperature control system
• automatic cutting machine
• scraper type finished
• product elevator

Packaging system:

• Vacuumpacking machine