I. Introduction of Spiral Snack

The raw material of screw rolls is wheat flour, supplemented with rice flour or corn flour, and chicken powder or beef powder is to add the nutritions and meaty aroma. This interesting cereal dough snack is made by extrusion snacks food machinery.

II. Parameters of 100-150kg/h Spiral Namkeen Snack Food Processing Machinery

III. Features

• Finished Food Quality Ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
• High Output: High designed capacity; minimal material loss;
• Less Energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
• Low Production Cost: Flow production, precise control of each process
• Simple and Low Cost Maintenance: Modular structure, easy operation. Lifetime after-sales service
• Material: High-quality food-safe materials for all food contact part
• Failure Rate: Nearly zero failure as long as preventive maintenance

IV. The General Flow Chart for Fried Spiral Snack

• Step 1: Mixing
• Step 2: Extruding
• Step 3: Cutting
• Step 4: Frying
• Step 5: De-oiling
• Step 6: Seasoning
• Step 7: Cooling before packing
• Step 8: Packing

The extruded Spiral snacks manufacturing process:
1) Mix the grain powder and other ingredients (such as chicken/beef powder, vegetable oil) in a certain proportion and feed them into the extruder at a uniform speed. 2) The dough is extruded into spiral strips through the specially designed die of the extruder. Almost the same time, long spiral strips are cut into short pieces by specially designed, fast rotating blades. 3) The semi-finished screw rolls are fried by batches in the batch-fryer. The batch frying machine is equipped with a vibration de-oiler to reduce the residual oil on the screw rolls. 4) Finally, the production is completed through the automatic seasoning and packing processes.

V. Components of Fried Spiral Namkeen Snack Making Machine

1. Flour mixer
2. Single screw extruder snack machine
4. Cutter
5. Vibration spreader
6. Batch fryer
7. De-oiling machine
8. Seasoning machine
9. Cooling machine
10. Automatic packing machine
11. Controlling system (PLC/or instrument control options)
12. Complete conveyors
13. Steam boiler/Burner (Optional)

VI. More

Flexibility:

• Twin screw extrusion technology is suitable for a wide range of grain raw materials. It can process multiple grain blends or single grain to extrude the screw rolls with different nutritional contents and tastes.

Innovation Potential

With minor adjustments, this automatic fried screw roll snacks processing machine can also be used for the production of numerous other fried extruded food recipes, such as:

• Replace the screw/spiral extrusion die with a shell-shaped extrusion die, this line can produce fried shell-shape snack.
• Replace the screw/spiral extrusion die with a stick extrusion die, this ,snack food processing machinery can produce stick fried snack.
• Replace the spiral extrusion die with a strip extrusion die, and add another cone shaping machine, the formula production of bugles/cone chips can be realized;
• Replace the screw/spiral extrusion die with a strip extrusion die, and add a roller forming machine, this line can produce fried doritos/corn triangle chips, etc.

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