100-150kg/h Fried Cheetos/Kurkure/Corn Curls Making Machine

I. Introduction of Fried Cheetos/Kurkure/Corn Curls

The cheetos/kurkure/corn curls are light in texture, crisp in taste, irregular in shape and bend arbitrarily.

This featured snack food is made directly from corn grits. The corn grits are heated to about 150 degrees in 60 seconds in a collet extruder (neither a twin nor single screw extruder). The heated corn material is subjected to instantaneous high pressure when it pass through the disc. In a very short time (1S), due to the instantaneous pressure, the temperature rises from around 150 degrees to around 240 degrees. At the same time, the material is extruded from the disc, and the volume expands rapidly due to the pressure difference. Using the kurkure/cheeto extruder, the whole process, from raw materials to semi-finished corn sticks, only takes no more 2 minutes. The semi-finished corn curls are conveyed by the mesh belt while they are fried in the continuous fryer for a crispier texture. The continuous fryer is equipped with a vibration or centrifugal deoiler to reduce the residual oil on the corn curls. Finally, the production is completed through the automatic seasoning and packing processes.

  • Easy to operate
  • The length and diameter of corn sticks can be adjusted.
  • Combined with different seasonings to produce corn sticks with various flavors

II. Parameters of 100-150kg/h Fried Cheetos/Kurkure/Corn Curls Making Machine

Capacity 100-150kg/h
Energy/Power -Electric heating:

Installed power 59 kw

-Other heating option:

Natural gas/Diesel by burner or steam boiler

Installed Area Around 80-100 square meters
Grain material Corn grits

III. Features

  • Finished Food Quality Ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
  • High Output: High designed capacity; minimal material loss;
  • Less Energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
  • Low Production Cost: Flow production, precise control of each process
  • Simple and Low Cost Maintenance: Modular structure, easy operation. Lifetime after-sales service
  • Material: High-quality food-safe materials for all food contact part
  • Failure Rate:  Nearly zero failure as long as preventive maintenance

IV. The General Flow Chart for Fried Cheetos/Kurkure/Corn Curls

  • Step 1: Mixing
  • Step 2: Extruding& Cutting
  • Step 4: Frying
  • Step 5: De-oiling
  • Step 6: Seasoning
  • Step 7: Cooling before packing
  • Step 8: Packing

V. Components of Fried Cheetos/Kurkure/Corn Curls Making Machine

  1. Flour mixer
  2. Cheetos cheetos kurkure extruder machine
  3. Chiller
  4. Vibration spreader
  5. Continuous belt fryer
  6. De-oiling machine
  7. Seasoning machine
  8. Cooling machine
  9. Automatic packing machine
  10. Controlling system (PLC/or instrument control options)
  11. Complete conveyors
  12. Steam boiler/Burner (Optional)

 

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