I. Introduction of Baked Pellet Snacks (Waffle/Pipe/Screw/Animal/Letter/Wheel chips)

Pellet snacks are made from the snack pellets through a secondary puffing process. Snack pellets are a kind of semi-finished snacks. They can be further processed at home by either frying or baking to become edible. And they are also the raw material for snack plants to develop a variety of interesting ready-to-eat snacks.

This page introduces our baked pellet snacks production machines for snacks factories. When half line works, semi-finished snack pellets are produced. And when the full snack production line machinery runs, the fully finished baked pellet snacks are produced.

Wheels made by pellet snacks making machine

II. Parameters 60-85 kg/h Baked 2D Snack Pellets Production Machinery

III. विशेषताएं

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव 

IV. The General Flow Chart for Baked 2D Snack Pellets & Pellet Snacks

• चरण 1: मिश्रण
• Step 2: Precooking (first extrusion)
• Step 3: Extruding & shaping (secondary extrusion)
• Step 4: Baking
• Step 5: Seasoning
• चरण 6: ठंडा करने से पहले पैकिंग
• चरण 7: पैकिंग

This pellet snacks production machine adopts advanced extrusion solution. The mixed material is precooked/pre extruded with twin screw snack food extruder first, and then realize gelatination in single screw food extruder. After gelatination, the waffle/pipe/screw/animal/letter/wheel shapes are extruded from different extrusion dies without using additional shaping machines. After drying, the the half-finished snack pellets are completed.

Continue to puff the snack pellets (by Baking)

The emi-finished waffle pellets continue to be conveyed into the fryums dryer machine. Depending on the output and desired texture, the fryums dryer machine is designed as single or multi-layer. By setting the roasting temperature and roasting time, the pellets are roasted correctly. Finally, the ready-to-eat pellet snacks are completed through the seasoning and packing processes.

V. Components of Baked 2D Snack Pellets & Pellet Snack Machinery

1. आटा मिक्सर
2. Twin screw snack food extruder
3. Single screw snack food extruder
4. शीतलन टॉवर
5. कंपन स्प्रेडर
6. Belt-baking machine
7. Seasoning machine
8. ठंडा करने की मशीन
9. स्वत: पैकिंग मशीन
10. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
11. पूरा कन्वेयर
12. Steam boiler/Burner (Optional)

लचीलापन

• Wide Materials Application: This snacks machinery adopts two-time extrusion solution, which is suitable for a wide range of raw materials, such as corn flour, cassava flour, rice flour, oat flour, wheat flour and so on. It can process either multi-grain blends or single grains.
• Endless Shapes: The extrusion die can be changed flexibly to extrude the pellets of different shapes. Such as waffle pellets, pipe pellets, spiral snack pellets, animal shape snack pellets, letter shape snack pellets, wheel shape snack pellets, etc.

Innovation

• When adding a pulling machine and using different extrusion dies, this snacks production machines can produce fries-shaped snack pellets.
• Adding an embossing machine and a combining& molding machine, this snacks machinery can produce corresponding 3D snack pellets.
• In addition to snack pellets, this line can also produce various other puffed baked snacks by changing molds, adding corresponding auxiliary equipment or adopting different conveying schemes: such as corn triangle chips/doritos/cheetos, bugles/cone chips, cereal puff snacks etc.