I. Introduction of Disc/Moon/Star Colorful Breadcrumbs

Circular/moon/star colorful breadcrumbs make coating-food more vibrant and attractive. It is made by the extrusion food production line. Unlike panko/needle/granule bread crumbs, which are shaped by the grinder, the shapes of circular/moon/star are only realized directly through different extrusion dies, without using the grinder. Its color is given by different natural coloring additions.

With the extrusion food production line equipment, the grain material of the circular/moon/star colorful bread crumbs can be wheat flour, corn flour, rice flour, or whole wheat flour, etc. Cereal raw material powder, water, coloring and other ingredients are mixed evenly by a high-speed mixer. The mixed raw materials are cooked and kneaded by twin-screw extruder under high temperature and high pressure, and then extruded by a specially shaped die. Due to the pressure difference, the extrudate expands instantly into circular/moon/star shapes.

The puffed breadcrumbs are first dried by the drying oven or toasted for desired toasting characteristic. One color is produced by one batch. After the mult-batch and multi-color crumbs are completed, bread crumbs of different colors are evenly mixed by the drum rolling line, and by far the processing of colorful bread crumbs is completed. Finally, the packing process is completed by an automatic packing machine.

II. पैरामीटर

III. Features of Colorful Breadcrumbs Food Production Line Equipment

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सुरक्षित सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव

IV. The General Flow Chart for Colorful Breadcrumbs Production

• चरण 1: मिश्रण
• Step 2: Extrusion & shaping
• Step 3: Drying/baking
• Step 4: Blending of different crumbs
• Step 5: Screening (to remove small particles)
• Step 6: Measuring and packing

V. Components of 350-400kg/h Colorful Breadcrumbs Food Production Line

1. High speed flour mixer
2. Twin-screw extruder  (with certain shaping die and cutter)
3. शीतलन टॉवर
4. Drying/baking machine
5. Rotating drum blending line
6. Separator
7. Automatic packing system
8. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
9. पूरा कन्वेयर
10. Burner/steam boiler (Optional)

VI. अधिक

लचीलापन

• Color: The extrusion process allows the addition of natural or artificial colors to produce different batches of crumbs in different colors, such as popular golden yellow, brown, pink, green, purple, blue etc.
• Shape: In addition to the commonly used disc/star/moon shapes, other custom extrusion dies with different shapes are available.
• Grain material: Due to the precise controllability of the pressure, temperature and shear force of the twin-screw extruder – precise parameter setting and control can be carried out to match the raw material, the extrusion process is suitable for a wide range of raw materials. Exceperts traditional wheat, it can also be corn, rice, whole wheat, barley, rye, etc. It can be one grain or a mixture of two or more grains. Gluten-free bread crumbs can be produced with flour such as corn and rice.

Processing potential

• As the extrusion food machine company with over 30 year experience, DAYI supply flexible technical support for your food production plant.
• Replace the extrusion die with a strip extrusion die and add a bread crumb grinder, this breadcrumbs food production line can produce panko style, granular breadcrumbs.
• Replace the extrusion die with a strip extrusion die, add a bread crumb grinder and a drum seasoning line, this breadcrumbs food production line can produce Italian type bread crumbs.