I. Introduction of Corn Flakes

Extrusion technology is a method commonly used to process cornflakes. Specific steps are as follows:

Cornmeal is mixed with water and other ingredients such as sugar, salt, spices, etc. to make corn syrup. Put the corn syrup into the twin screw grain extruder, and extrude it into flakes or other shapes through the high temperature, pressure and shear of the grain extruder. Then the extruded corn flakes are dried and roasted to obtain crunchy texture and better taste. Finally, the corn flakes are packed.

Corn or maize flakes processed by extrusion technology do not need to add a lot of oil like traditional baking or frying process, which is more healthy and environmentally friendly in the production. In addition, the extruded corn flakes production line solution includes the most complete equipment items, so other healthy breakfast cereals in different designs and shapes can also be manufactured easily. For example, the grain extruder can deal with single or combined cereal materials, including wheat, bran, rice and others. Shapes include rings, granules, balls, flakes and others. All of these enrich the variety of breakfast cereals.

II. पैरामीटर

III. विशेषताएं

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव

IV. The General Flow Chart for Corn Flakes

• Step 1: Mixing of wholewheat Flour & wheat bran with water
• Step 2: Extruded to pellets
• Step 3: Pellets cooling
• Step 4: Pellets flaking
• Step 5: Flakes pre-drying
• Step 6: Flakes baking
• Step 7: Flakes seasoning
• Step 8: Flakes drying after seasoning
• Step 10: Cooling before packing
• Step 11: Packing

V. Components of Corn Flakes Production Line

1. मिक्सर
2. Screw conveyor
3. Twin-screw extruder
4. शीतलन टॉवर
5. Cooling vibrator
6. Flake rolling machine
7. Belt pre dryer (Electric/natural gas/diesel heating options)
8. Roaster (Electric/natural gas/diesel heating options)
9. Seasoning machine
10. Two-Tank syrup sprayer (Optional)
11. Belt dryer (Electric/natural gas/diesel heating options)
12. ठंडा करने की मशीन
13. स्वत: पैकिंग मशीन
14. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
15. पूरा कन्वेयर
16. Steam boiler (Optional)
17. Burner (Optional)

As one of the corn flakes making machine manufacturers in China, DAYI has more than 30 साल के अनुभव in the field of food extrusion, and can provide your grain food plant with optimal food solutions, responsible food processing machinery and trustworthy technical support.