I. Introduction of Corn Flakes

Extrusion technology is a method commonly used to process cornflakes. Specific steps are as follows:

Cornmeal is mixed with water and other ingredients such as sugar, salt, spices, etc. to make corn syrup. Put the corn syrup into the twin screw grain extruder, and extrude it into flakes or other shapes through the high temperature, pressure and shear of the grain extruder. Then the extruded corn flakes are dried and roasted to obtain crunchy texture and better taste. Finally, the corn flakes are packed.

Corn or maize flakes processed by extrusion technology do not need to add a lot of oil like traditional baking or frying process, which is more healthy and environmentally friendly in the production. In addition, the extruded corn flakes production line solution includes the most complete equipment items, so other healthy breakfast cereals in different designs and shapes can also be manufactured easily. For example, the grain extruder can deal with single or combined cereal materials, including wheat, bran, rice and others. Shapes include rings, granules, balls, flakes and others. All of these enrich the variety of breakfast cereals.

II. Parameters

III. Features

• Finished food quality ensured: الأمثل قذف حل ممتاز تصميم المعدات, معدات تجهيز ضمان مستوى عال ومستقر الإنتاج.
• High output: عالية الإنتاجية المصممة; الحد الأدنى من المواد الخسارة ؛
• Less energy: ميكانيكية عالية التنسيق ارتداء منخفضة ؛ الأمثل تدفئة, النقل الحراري والعزل التفاصيل ، منخفضة فقدان الحرارة
• Low production cost: تدفق الإنتاج, مراقبة دقيقة لكل عملية
• Simple and low cost maintenance: هيكل وحدات ، عملية سهلة. عمر بعد-مبيعات الخدمة
• Material: عالية الجودة الغذائية-مواد آمنة لجميع الاتصال الغذاء جزء
• Failure rate:  ما يقرب من الصفر الفشل طالما الصيانة الوقائية

IV. The General Flow Chart for Corn Flakes

• Step 1: Mixing of wholewheat Flour & wheat bran with water
• Step 2: Extruded to pellets
• Step 3: Pellets cooling
• Step 4: Pellets flaking
• Step 5: Flakes pre-drying
• Step 6: Flakes baking
• Step 7: Flakes seasoning
• Step 8: Flakes drying after seasoning
• Step 10: Cooling before packing
• Step 11: Packing

V. Components of Corn Flakes Production Line

1. خلاط
2. المسمار الناقل
3. التوأم برغي الطارد
4. مبرد
5. Cooling vibrator
6. Flake rolling machine
7. Belt pre dryer (Electric/natural gas/diesel heating options)
8. Roaster (Electric/natural gas/diesel heating options)
9. Seasoning machine
10. Two-Tank syrup sprayer (Optional)
11. Belt dryer (Electric/natural gas/diesel heating options)
12. Cooling machine
13. Automatic packing machine
14. نظام التحكم (PLC/أو أداة التحكم خيارات)
15. كاملة سيور
16. Steam boiler (Optional)
17. Burner (Optional)

As one of the corn flakes making machine manufacturers in China, DAYI has more than 30 عاما من الخبرة in the field of food extrusion, and can provide your grain food plant with optimal food solutions, responsible food processing machinery and trustworthy technical support.