350-450kg/h Bran Flakes Breakfast Cereal Processing Line
I. Introduction Of Bran Flakes
Bran flake is another healthy breakfast cereal besides corn flakes. Its raw material is outer layer of a wheat or oat berries. Bran is rich in dietary fiber, which can promote gastrointestinal motility and benefit the heart. Oat bran is found to lower serum cholesterol levels in humans. Nutritional fortification can also be carried out by scientifically adding trace elements.
II. Parameters of 350-450kg/h Breakfast Cereal Puff Snacks Processing Line (Bran Flakes)
القدرات | 350-450kg/h |
الطاقة/الطاقة | -التدفئة الكهربائية:
Installed power 165kw -Other heating option (Optional): الطبيعي الغاز/الديزل من قبل الناسخ أو المراجل البخارية |
تثبيت المنطقة | Around 150-180 square meters |
Grain material | Whole wheat, wheat bran; or oat and oat bran |
III. Features
- الانتهاء من الطعام ضمان الجودة: الأمثل قذف حل ممتاز تصميم المعدات, معدات تجهيز ضمان مستوى عال ومستقر الإنتاج.
- ارتفاع الناتج: عالية الإنتاجية المصممة; الحد الأدنى من المواد الخسارة ؛
- أقل من الطاقة: ميكانيكية عالية التنسيق ارتداء منخفضة ؛ الأمثل تدفئة, النقل الحراري والعزل التفاصيل ، منخفضة فقدان الحرارة
- انخفاض تكلفة الإنتاج: تدفق الإنتاج, مراقبة دقيقة لكل عملية
- بسيطة ومنخفضة التكلفة الصيانة: هيكل وحدات ، عملية سهلة. عمر بعد-مبيعات الخدمة
- Material: عالية الجودة الغذائية-مواد آمنة لجميع الاتصال الغذاء جزء
- معدل الفشل: ما يقرب من الصفر الفشل طالما الصيانة الوقائية
IV. The General Flow Chart for Bran Flakes Breakfast Puff Snacks Processing Line
- Step 1: Mixing of wholewheat Flour & wheat bran with water
- Step 2: Extruded to pellets
- Step 3: Pellets cooling
- Step 4: Pellets flaking
- Step 5: Flakes pre-drying
- Step 6: Flakes baking
- Step 7: Flakes seasoning
- Step 8: Flakes drying after seasoning
- Step 10: Cooling before packing
- Step 11: Packing
This bran flakes breakfast cereal processing line, same configuration as the corn flakes processing line, adopts the special twin screw puff extruder with extended length. The specific steps to produce bran flakes by this cereal puff machine are as follows:
- Combine wheat bran powder or oat bran powderwith water and other ingredients and stir well.
- The mixture is loaded into the extruder, and by setting the correct temperature and pressure, the mixture is extruded into ball shaped pellets, and then the pellets are pressed into slices by heavy rollersof the flaking machine.
- The pressed piecespass the production processes of drying, roasting, to become crunchy. In this way, the original flavored bran flake iscompleted.
- According to market demand, seasoning drums can be used to sprinkle salt/sugar on original bran flakes.
- If plain bran flakes are to be glazed, the flakes will be coated by spraying syrup or chocolate, etc.
- Finally, the flakes are dried, cooled and packed.
V. Components Of Bran Flakes Breakfast CerealPuff Snack Machine
- خلاط
- المسمار الناقل
- Twin screw cereal puff extruder
- مبرد
- Cooling vibrator
- Flake rolling machine
- Belt pre dryer (Electric/natural gas/diesel heating options)
- Roaster (Electric/natural gas/diesel heating options)
- Seasoning machine
- Two-Tank syrup sprayer (Optional)
- Belt dryer (Electric/natural gas/diesel heating options)
- Cooling machine
- Automatic packing machine
- نظام التحكم (PLC/أو أداة التحكم خيارات)
- كاملة سيور
- Steam boiler (Optional)
- Burner (Optional)