I. Introduction of Fried Flaky 2D Pellet Snack Fryums (Wavy round chip/Triangle chip/Hexagon chip)

Snack pellets are a kind of semi-finished food. They can be further processed at home by either frying or baking to become edible. They are also the raw material for snack suppliers to develop a variety of interesting ready-to-eat snacks.

This page introduces our fryums manufacturing machines for fryums making plants. When half line works, semi-finished snack pellets are produced. And when full line runs, the finished baked pellet snacks are produced. This line adopts advanced extrusion solution. The mixed material is pre extruded with a twin screw extruder first, and then realize gelatination in single screw extruder. This two-time extrusion solution is suitable for a variety of grain raw materials. Forming of round/tri-shaped/hexagonal shapes are specially done by additional forming and cutting machines. After drying, the semi-finished snack pellets can be fried to and seasoned to become the ready-to-eat pellet snacks.

II. Parameters of 60-85 kg/h Fried Flaky 2D Snack Pellets Fryums Making Machine

III. Features

• Finished Food Quality Ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
• High Output: High designed capacity; minimal material loss;
• Less Energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
• Low Production Cost: Flow production, precise control of each process
• Simple and Low Cost Maintenance: Modular structure, easy operation. Lifetime after-sales service
• Material: High-quality food-safe materials for all food contact part
• Failure Rate:  Nearly zero failure as long as preventive maintenance 

IV. The General Flow Chart for Fried Flaky 2D Fryums Pellet Snack

1. Step 1: Mixing
2. Step 2: Precooking (first extrusion)
3. Step 3: Extruding (secondary extrusion)
4. Step 4: Shaping & cutting
5. Step 5: Pre-drying
6. Step 6: Frying
7. Step 7: De-oiling
8. Step 8: Seasoning
9. Step 9: Cooling before packing
10. Step 10: Packing

Take the processing of hexagonal chips as an example. Hexagonal chips are puffed from the hexagonal pellets.

1. The hexagonal snack pellets are made from tapioca starch flour supplemented with wheat. Mix tapioca flour, wheat flour and water, and add fresh shrimp powder/bean powder/beef powder to enrich the taste and nutrition.  
2. After the mixed raw materials are stirred evenly, the mixture isfirst added to the twin screw extruder at a constant speed to be precooked.
3. The pre-cooked raw material isthen conveyed to the single screw fryums extruder machine. The dough gelatinizes under certain conditions of pressure, temperature, time and screw speed. 
4. The gelatinized dough is extruded into a big whole sheet with waves by a specially designed extrusion die. The wavy sheet is cut into Circles of desired size by a roller forming cutting machine. So far, the semi-finished wave snack pellets are completed.
5. Continue to puff the snack pellets (by Frying): The semi-finished hexagon snack pellets are puffed for a second time by frying in the fryums batch frying machine (For larger output, the continuous belt frying machine is more recommended). The batch fryer machine is equipped with a vibration/centrifugal deoiler to reduce the residual oil on the pellets snack. After the seasoning process and packing process, the production is completed.

V. Components of Fried Flaky 2D Fryums Pellet Snack Making Machine

1. Flour mixer
2. Twin screw extruder
3. Single screw fryums extruder machine
4. Chiller
5. Rolling shaping & cutting machine
6. Vibration spreader
7. Pre-dryer
8. Batch frying machine
9. De-oiling machine
10. Seasoning machine
11. Cooling machine
12. Automatic packing machine
13. Controlling system (PLC/or instrument control options)
14. Complete conveyors
15. Steam boiler (Optional)
16. Burner (Optional)

VI. More

Flexibility

• Wide Materials Application: This Fried Flaky 2D Snack Pellets Fryums Making Machine adopts two-time extrusion solution, which is suitable for a wide range of raw materials, such as corn flour, cassava flour, rice flour, oat flour, wheat flour and so on. It can process either multi-grain blends or single grains.
• Endless Flaky Shapes: The pressing roller mold can be changed flexibly to extrude flaky pellets of different shapes, such as round/triangular/hexagonal, etc.
• Endless Other Shapes: When not use the pulling& shaping & cutting machine, and use different molds, this line can produce other snack pellets, such as waffle snack fryums, spiral fryums, animal shape fryums, letter shape fryums, wheel shape fryum, etc.

Multipurpose

With a little adjustment, this Fried Flaky 2D Snack Pellets Fryums Making Machine can also realize the production of many other extruded food recipes.

• When adding a pulling machine and using different extrusion dies, the line can produce fries-shaped snack pellets.
• Adding an embossing machine and a combining& molding machine, the line can produce corresponding 3D snack pellets.
• In addition to snack pellets, this fryums making plant machine can also produce various other puffed baked snacks by changing molds, adding corresponding auxiliary equipment or adopting different conveying schemes: such as corn triangle chips/doritos/cheetos, spirals, shells, bugles/cone chips etc.

As the top food extrusion machine manufacturer in China, DAYI has more than 30 years of experience in the food extrusion field, and can provide your grain food plant with:

• Optimal food solutions
• Responsible fryums making plant machine
• Reasonable fryums making machine price
• Continuous technical support.