I. Introduction of Pani Puri Ball Papad Fryums

The Fried Ball Papad Fryums are made of wheat and supplemented with potato. Mix wheat flour, potato flour and water, consider adding shrimp powder/beef powder to enrich the taste and nutrition. Using advanced extrusion solution, the mixed material is pre-extruded with twin screw extruder first, and then the pre-extruded dough is fed into the single screw extruder, where it is gelatinized under certain pressure, temperature and screw speed conditions to obtain the desired gelatinous texture. The gelatinized dough is extruded into two big sheets of required thickness by a special die. The sheets are passed through an elliptical compositing&molding machine, two sheets are composited together and cut into oval shapes, and then dried. So far, the semi-finished 3D elliptical snack pellets are completed.

Continue to puff to ball shape (Frying)

The semi-finished elliptical snack pellets are puffed to become ball shape only by the frying process (fried by either continuous frying machine or batch fryer). The frying machine is equipped with a vibration/centrifugal deoiler to reduce the residual oil on the ball fryums. Finally, the production is completed through the seasoning and packing processes.

II. Parameters of 60-85 kg/h Fried Pani Puri Papad Fryums Making Machine

III. Features

• Finished food quality ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
• High output: High designed capacity; minimal material loss;
• Less energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
• Low production cost: Flow production, precise control of each process
• Simple and low cost maintenance: Modular structure, easy operation. Lifetime after-sales service
• Material: High-quality food-safe materials for all food contact part
• Failure rate:  Nearly zero failure as long as preventive maintenance 

IV. The General Flow Chart 

• Step 1: Mixing
• Step 2: Precooking/pre-extruding (first extrusion)
• Step 3: Extruding & shaping (secondary extrusion)
• Step 4: Pulling
• Step 5: Compositing/shaping/cutting
• Step 6: Pre-drying (to reduce the water content to 8%)
• Step 7: Frying
• Step 8: De-oiling
• Step 9: Seasoning
• Step 10: Cooling before packing
• Step 11: Packing

V. Components of Fried Pani Puri Papad Fryums Making Machine

1. Flour mixer
2. Twin screw extruder
3. Single screw extruder
4. Chiller
5. Pulling machine
6. Compositing/shaping/cutting machine
7. Vibration spreader
8. Pre-dryer
9. Continuous belt fryer
10. De-oiling machine
11. Seasoning machine
12. Cooling machine
13. Automatic packing machine
14. Controlling system (PLC/or instrument control options)
15. Complete conveyors
16. Steam boiler (Optional)

VI. More

Flexibility

• Wider Raw Material: This fryums snacks making machine adopts two-time extrusion solution. It is suitable for a wide range of raw materials, such as corn flour, cassava flour, rice flour, oat flour, wheat flour and so on. It can process either multi-grain blends or single grains. This breakthrough the limitation of using mere single-screw extrusion process that is only suitable for potato starch.
• Endless Shapes: The mold of the composite molding machine can be changed flexibly, so that various 3D (three-dimensional) shapes can be composited, such as 3D pellets of cone shape, heart shape, racket, rectangle, Christmas tree shape, animal shape, etc.

Potential Innovations 

With a few adjustments, this automatic Fried Ball Papad Fryums making machine with dryer can also realize the production of many other fried extruded snack foods.

• When the embossing machine and compositing& molding machine are not used, and different extrusion dies are adopted, this fryums maker can produce 2D fryums/pellets like waffle/ring/short tube/animal/alphabets/wheel shapes.
• This sheet shape extrusion mold can be replaced with other shapes of extrusion dies to produce fried dough snacks such as spiral/corn sticks/shell crisps/crunches.
• Add a cone shaping machine, and with correct extrusion dies, the fryums machine can produce bugles/cone corn chips.
• Add a roller pressing machine, and with correct extrusion die, this fryums maker can produce the popular doritos/corn triangles.

Please feel free to send us your requirements to get our latest solution and fryums machine price