I. Introduction of Fried 2D Pellet Snacks Fryums (Waffle/Finger/Screw/Animal/Letter/Wheel shape)

Pellet snacks are made from the snack pellets through a secondary puffing process. Snack pellets are a kind of semi-finished snacks. They can be further processed at home by either frying or baking to become edible. And they are also the raw material for snack plants to develop a variety of interesting ready-to-eat snacks.

This page introduces our pellet pipe finger papad fryums making machine for snacks factories. When half line works, semi-finished snack pellets are produced. And when the full line runs, the fully finished baked pellet snacks are produced. This pipe finger papad fryums making machine adopts advanced extrusion solution. The mixed material is pre extruded with a twin screw snack extruder first, and then realize gelatination in single screw extruder. This two-time extrusion solution is suitable for a variety of grain raw materials. After gelatination, the waffle/finger/screw/animal/letter/wheel shapes are extruded from different extrusion dies without using additional shaping machines.

II. Parameters of 60-85 kg/h Fried 2D Snack Papad Pellets Fryums Making Machine

III. Features

• Finished Food Quality Ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
• High Output: High designed capacity; minimal material loss;
• Less Energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
• Low Production Cost: Flow production, precise control of each process
• Simple and Low Cost Maintenance: Modular structure, easy operation. Lifetime after-sales service
• Material: High-quality food-safe materials for all food contact part
• Failure Rate:  Nearly zero failure as long as preventive maintenance 

IV. The General Flow Chart for Making Fried 2D Fryums Pellet Snacks

• Step 1: Mixing
• Step 2: Precooking (first extrusion)
• Step 3: Extruding & shaping (secondary extrusion)
• Step 4: Pre-drying
• Step 5: Frying
• Step 6: De-oiling
• Step 7: Seasoning
• Step 8: Cooling before packing
• Step 9: Packing

Taking the processing of pipe gold finger papad fryums making machine as an example:

1. The raw material is corn flour. Mix corn flour and water, and you can also add chicken powder or beef powder to enrich the taste and nutrition.
2. After the mixed raw materials are stirred evenly, the mixture isfirst added to the twin screw extruder at a constant speed to be precooked.
3. The pre-cooked raw material isthen conveyed to the single screw extruder. The dough gelatinizes under certain conditions of pressure, temperature, time and screw speed.
4. The gelatinous dough is extruded into a tube/pipe/fingershape by a specially designed mold and cut to the desired length. At this point, the semi-finished finger fryums are
5. Continue to puff the snack pellets (by Frying): Then comes the secondary puff by frying: the semi-finished pipe/finger snack pellets are puffed for a second time by frying in the fryums batch fryer. The batch fryer is equipped with a vibration/centrifugal deoiler to reduce the residual oil on the pellets snack. After the seasoning process and packing process, the production is completed.

V. Components of 2D Pellets Fryums Making Machine

1. Flour mixer
2. Twin screw extruder
3. Single screw extruder
4. Chiller
5. Vibration spreader
6. Pre-dryer
7. Batch frying machine
8. De-oiling machine
9. Seasoning machine
10. Cooling machine
11. Automatic packing machine
12. Controlling system (PLC/or instrument control options)
13. Complete conveyors
14. Steam boiler (Optional)
15. Burner (Optional)

VI. More

Flexibility

• Wide Materials Application: This pipe finger papad fryums making machine adopts two-time extrusion solution, which is suitable for a wide range of raw materials, such as corn flour, cassava flour, rice flour, oat flour, wheat flour and so on. It can process either multi-grain blends or single grains.
• Endless Shapes: The pipe/finger mold can be replaced with different molds to extrude pellets of various shapes. Such as waffle snack fryums, spiral fryums, animal shape fryums, letter shape fryums, wheel shape fryum snack, etc.

Innovation

• When adding a pulling machine and using different extrusion dies, this pipe fryums making machine can produce fries-shaped snack pellets.
• Adding an embossing machine and a combining& molding machine, this 2D fryums making machine can produce corresponding 3D snack pellets.
• In addition to snack pellets, this fryums making machine can also produce various other puffed fried snacks by changing molds, adding corresponding small auxiliary equipment or adopting different conveying schemes: such as corn triangle chips/doritos/cheetos, bugles/cone chips, spirals, shells etc.