I. Introduction of Fried Hexagon Tortilla Doritos Chips

The raw material of the fried hexagonal tortilla chip is white corn flour. Semi-finished hexagonal corn chips are obtained through the extrusion process and roller cutting process. Then through the continuous frying machine, the semi-finished hexagonal chips are fried during mesh belt conveying process. The continuous fryer is equipped with a vibration deoiler to reduce the residual oil on the hexagonal chips. Finally, the production is completed through the seasoning process and packing process.

Half-finished hexagon chips (before frying)

II. Parameters of 100-160kg/h Fried Hexagon Tortilla Doritos Chips Production Line

III. Features

• Finished Food Quality Ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
• High Output: High designed capacity; minimal material loss;
• Less Energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
• Low Production Cost: Flow production, precise control of each process
• Simple and Low Cost Maintenance: Modular structure, easy operation. Lifetime after-sales service
• Material: High-quality food-safe materials for all food contact part
• Failure Rate: Nearly zero failure as long as preventive maintenance

IV. The General Flow Chart for Fried Hexagon Tortilla Doritos Chips Production

• Step 1: Mixing
• Step 2: Pre-conditioning
• Step 2: Extruded to sheets
• Step 3: Hexagon shape rolling cutting
• Step 4: Frying
• Step 5: Oil separating
• Step 6: Seasoning
• Step 7: Cooling before packing
• Step 8: Packing

V. Components of Corn/Tortilla/Doritos Chips Production Line Machine

1. Flour mixer
2. Pre-conditioner
3. Twin-screw extruder
4. Chiller
5. Pulling machine
6. Rolling Cutter
7. Rotary separate sifter
8. Vibration spreader
9. Belt-Fryer
10. De-oiler
11. Seasoning machine
12. Cooling machine
13. Automatic packing machine
14. Controlling system (PLC/or instrument control options)
15. Complete conveyors
16. Steam boiler (Optional)
17. Burner (Optional)

VI. More

Flexibility:
This corn/tortilla/doritos chips production line is suitable for a wide range of grain raw materials, such as yellow corn, white rice, red rice, oat etc. to produce regular corn tortilla chips, rice tortilla chips, red rice tortilla chips.
The roller pressing machine can produce sheets of different shapes by changing different roller molds, such as triangle shape chips, round shape chips, etc.

Feel free to send us your requirements to get our latest food factory solution and price list of this commercial corn chips production line.