I.  Introduction of Fried Wavy Chips

Baked wavy multigrain chips are made with a variety of grains, including whole corn flour, whole wheat flour, black rice flour and whole oat flour. Since whole grain flour has more fiber, it needs to be preconditioned before cooking and extrusion. Then under certain temperature and pressure in the extruder machine, the cereal dough is through cooking, kneading, stretching, and forming to become long strip extrudates with waves. Long wavy extrudates are then cut to the desired lengths and we get the semi-finished wavy chips. Then through the continuous frying machine, the semi-finished wavy chips are fried during conveying. The continuous fryer is connected with a vibration deoiler to reduce the amount of residual oil on the chips. Finally, the production is completed through seasoning and packing.

II. Parameters

III. Features

• Finished Food Quality Ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
• High Output: High designed capacity; minimal material loss;
• Less Energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
• Low Production Cost: Flow production, precise control of each process
• Simple and Low Cost Maintenance: Modular structure, easy operation. Lifetime after-sales service
• Material: High-quality food-safe materials for all food contact part
• Failure Rate: Nearly zero failure as long as preventive maintenance

IV. The General Flow Chart for Fried Wavy Chips

• Step 1: Mixing
• Step 2: Pre- conditioning
• Step 3: Extruded to waved/rippled sheets
• Step 4: Waved shape cutting
• Step 5: Frying
• Step 6: De-oiling
• Step 7: Seasoning
• Step 8: Cooling before packing
• Step 9: Packing

V. Components of Fried Wavy Chips Production Line

1. Flour mixer
2. Screw conveyor
3. Pre-conditioner
4. Twin screw snack food extruder machine
5. Chiller
6. Pulling machine
7. Cutter
8. Rotary separate sifter
9. Vibration spreader
10. Continuous belt fryer
11. De-oiling machine
12. Seasoning machine
13. Cooling machine
14. Automatic packing machine
15. Controlling system (PLC/or instrument control options)
16. Complete conveyors
17. Steam boiler (Optional)
18. Burner (Optional)

VI. More

Flexibility

• Twin screw extruder for chips is suitable for a wide range of grain raw materials. It can be a single grain or a mixture of multi-grains; can be viscous, oily, sticky or very wet material and some other products; can be from fine powder to granules.
• By changing the different molding dies of the extruder, the width and depth of the wave can be adjusted.

Multi-purpose

• By replacing the extrusion die, this automatic chips making machine can produce various fried snacks, like Bugles, Spirals, Crunch chips, potato sticks etc.
• By replacing the extrusion die and adding a roller forming machine, this snacks making machine can produce fried tortilla chips of various shapes.

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