Single Screw Food Processing Industry Extruders

corn flakes production line,breakfast cereal production line

I.Introduction of Single Screw Food Extruder

  • Singlescrew extruder in food processing consists of feeding unit, extrusion unit, heating unit, cooling unit, transmission unit, rotary cutting unit and control unit.
  • Every unit and detail have been strictly designed,with mature manufacturing technology and meticulous craftmanship in processing accuracy. Therefore, the interconnection and cooperation among all parts are tight and scientific.
  • Especially focus on the adoption of materials. High-quality materials make the screw wear-resistant and a long service life.
  • The overall operation is stable, accurate, high in efficiency and low in energy consumption.
  • Suitable for raw materials with low humidity or viscosity characteristics. Theextrudate texture usually has low expansion. Has a wide range of uses in specific food processing, such as 2D/3D snack pellets, fried cereal dough snacks (spirals, shells etc.), flour food, pet chews.

Technical Parameter of Single Screw Extruder for Snacks and Chips and Other Food

Model Installed Power Main Motor Power Capacity Dimension
VINCI 132.2kw  90kw 400kg/h 5000*4500*4000mm
DLG200  126kw 90kw 400~600kg/h 4951x1380x1510mm
DLG130 60kw 37kw 100~140kg/h 4082x1030x2358mm
DLG90  35kw 22kw 60~85kg/h 3500x880x2110mm

Note: VINCI means the two-step extruder, combined with Single screw extruder and twin screw extruder. High efficiency.

More Details of Single Screw Extruder (Snacks and Food)

Feeding Unit

Function: To introduce materials into the extruder at a constant speed

Drive Unit

This is composed big drive motor and heavy-duty gearbox to supply the continuous, stable and strong power to the single screw.

Screw Unit

Composed by single screw.

Scientific screw diameter to length ratio.

Modular design to be easily assembled and detached.

High precise manufacturing of the screws

Screw combination, shape design, and length are designed according to product requirements

Barrel Unit

High-precision coupling, firm and safe

Modular design, easy to replace for various formulations

High strength and anti-deformation material outside

lined with wear-resistant alloy material inside

With internal circulation channels in each zone for independent cooling

Heating Unit

Sectional-heating design, uniform heat conduction, independent control

Cooling Unit

Sectional-cooling design, uniform heat conduction, independent control

Intergrated with solenoid valves for each cooling section

Rotary Cutting Unit

Detachable flange connection

Cut neatly

Modular design, easy to assemble and

Precise positioning

Automatic Lubricating Unit

Reduce energy consumption and prolong service life of gearbox

Intergrated design

Controlling Unit

Semi automation:

Instrument controller for easily monitor and control the temperature, pressure, motors power & speed.

High level automation:

PLC control with friendly operation interface

Parameter records, production management, recipes, permissions, etc. , which can fully meet the high-standard manufacturing requirements and food policy.

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