I. Introduction of Panko Style Bread Crumbs

Panko bread crumbs are long and thin pieces with a light and airy texture. Its traditional craft is to process the crustless white bread into thin slices and then dry them. The modern commercial bread crumb extrusion process can replace the traditional fermentation process to produce panko style bread crumbs with very similar shape, texture and usage characteristics- absorbing less oil during frying and acquiring a crispy texture after frying. In addition, the high-temperature cooking process of the extrusion process stimulates more positive flavor substances in the bread crumbs, and the whole process is more controllable.

II. Parameters of 350-400 kg/h Panko Style Bread Crumb Production Machine

III. विशेषताएं

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सुरक्षित सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव

IV. The General Flow Chart for Panko Style Bread Crumbs Production

• चरण 1: मिश्रण
• Step 2: Extrusion
• Step 3: Cutting
• Step 4: Drying/baking
• Step 5: Wet crushing to form flakes
• Step 6: Screening (to remove small particles)
• Step 7: Measuring and packing

How is panko made with the commercial production machine:

1) The raw materials of panko bread crumbs are usually wheat flour, water and other ingredients. 2) They are mixed, cooked and sheared at the required temp and pressure in the twin screw extruder. 3) After extrusion process, the wheat extrudate strips are cooled and dried in a drying oven. 4) The dried extrudate strips are then crushed through a wet mill/grinderinto small fluffy flakey crumbs. 5) Then the flakes go through a screening machine to remove small powdery particles. 6) Finally, flakes go through the automatic packing process.

V. Components of 350-400 kg/h Panko Style Bread Crumbs Production Machine

1. High speed flour mixer
2. Twin-screw extruder
3. शीतलन टॉवर
4. Cutter
5. Drying/baking machine
6. Commercial bread crumb grinder
7. Separator
8. Automatic packing system
9. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
10. पूरा कन्वेयर
11. Burner/steam boiler (Optional)

VI. अधिक

Economy

• Continuously and efficiently obtain high-quality breadcrumbs; The whole process is controllable and standardized; It saves more time and labor than the traditional baking process.

लचीलापन

• Corlor and grain material: The extrusion process allows the addition of natural or artificial colors to produce Panko in different colors, in addition to white, it can also be such as popular golden yellow, yellow, brown, pink, green, etc.
• Sizes: By changing the mold of the grinder, panko bread crumbs of different precision can be produced, such as fine 1mm, medium-fine 2mm-3mm, coarse 6mm, etc. The size is uniform. In addition, granular bread crumbs can be produced using a particle mill mold.
• Texture: The twin-screw extruder is suitable for a wide range of raw materials. In addition to wheat, it can also be corn, rice, whole grain wheat, etc. The process parameters such as temperature, pressure, shear speed, etc. can all be adjusted flexibly to match different characteristics of raw materials (for example, grains with different moisture contents require different extrusion& drying parameters). In this way, different grain raw material can achieve the required puffing texture that is similar to dry bread made by traditional fermentation process.

Processing potential

• Change the mold of the bread crumb grinder, set the correct baking temperature, and so switch flexibly to the production of plain crumb.
• Not use the bread crumb grinder, meanwhile exchange the extrusion die from strip shape to star/moon/disc, etc., and this panko making machine can produce bread crumbs of unique shapes. Dayi can customize extrusion dies according to your production requirements.
• If add a seasoning line for herb blending, this panko production machine can switch to the production of Italian style bread crumbs flexibly.