I. Introduction of Pregelatinized Modified Starch Adhesive 

Pre gelatinized starch, as one important type of the modified starch, is made from natural starch through a pre gelatinization process to obtain various adhesive properties. As a ready-to-use adhesive, it saves time and cost, without being dissolved in hot water first as normal starch does. And it avoids the disadvantages of non degradability of the chemical adhesives. Extrusion technology is an important method to produce pregelatinized starch. Its processing is easy, efficient and continuous, with low energy consumption and equipment investment. Its extrusion machinery provide the best solution for starch processing factory to produce large quantities of pregelatinized starch with uniform fine quality.

Pregelatinized starches with different characteristics, normally about viscosity, α-convert, whiteness, pH value and gel strength, can be produced according to the starch modification process settings on raw materials moisture, temperature, extrusion time, shear force, and crushing precision, etc. They are food grade, construction material grade, fragrance grade, briquet grade, petroleum grade, feed grade, medical grade and other pregelatinized starches.

II. पैरामीटर

III. विशेषताएं

तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.

उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;

कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान

कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया

सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा

सुरक्षित सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा

विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव

IV. The Flow Chart for Starch Modification Process

• चरण 1: मिश्रण
• Step 2: Extrusion
• Step 3: Drying
• Step 4: Crushing
• Step 5: Measuring and packing

Starch modification production process with extrusion process:

Natural starch flours (one of a combination of two or more starches such as corn/rice/wheat/cassava, etc.) are mixed evenly with a certain amount of water, and the water content is usually 15-20%. The material is gelatinized to required degree in the starch extruder under the correct temperature, pressure and shear force. The mixture is then extruded through an extrusion die. Extrusion dies are typically small holes of 1-10 mm. Due to the pressure and temperature difference between the inside and outside of the screw, the water in the extrudate evaporates rapidly, and the material expands rapidly. Then, the puffed granules are dried to optimize the moisture content in the starch dryer machine. Then, the drived puffed starch granules are processed into powder with the required precision by a pulverizer/or superfine pulverizer. After all above, we get the final pregelatinized starch adhesive.

V. Components of 300-400kg/h Pregelatinized Starch Adhesive Processing Line

1. High Speed Mixer
2. Twin-screw extruder
3. Drying machine
4. Ultrafine crusher
5. Automatic packing system
6. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
7. पूरा कन्वेयर

VI. अधिक

Economy

• During the whole extrusion process, only a small amount of water is added, and the temperature of 120-160 ℃ can be maintained by using internal frictional heat.
• The extrusion process is simple and standardized, requires less time and less personnel, and is very suitable for continuous production.

लचीलापन

• The modified starch factory process machine is suitable for a variety of native starches as raw materials, including grain starches like corn starch, rice starch, wheat starch, and root starches like tapioca starch.
• The starch modification factory process machine can produce pregelatinized starch of different particle sizes, including 60-70 mesh, 80-90 mesh, 120 mesh and above.

Processing Potentiality

• Pre configure the extruder barrel with heating and cooling zones, the modified starch factory machine can produce starch-based buffer material and biodegradable granules by only replacing the appropriate extrusion die in the future.