I. Introduction of Bran Flakes

Bran flake is another healthy breakfast cereal besides corn flakes. Its raw material is outer layer of a wheat or oat berries. Bran is rich in dietary fiber, which can promote gastrointestinal motility and benefit the heart. Oat bran is found to lower serum cholesterol levels in humans. Nutritional fortification can also be carried out by scientifically adding trace elements.

II. Parameters of 100-160kg/h Breakfast Cereal Making Machine (Bran Flakes)

III. विशेषताएं

• तैयार भोजन की गुणवत्ता सुनिश्चित की: इष्टतम बाहर निकालना समाधान है, प्रीमियम उपकरणों के डिजाइन और उपकरणों के प्रसंस्करण सुनिश्चित उच्च-स्तर और स्थिर उत्पादन.
• उच्च आउटपुट: उच्च डिजाइन क्षमता; कम से कम सामग्री के नुकसान;
• कम ऊर्जा: उच्च यांत्रिक समन्वय, कम पहनते हैं; अनुकूलित हीटिंग, थर्मल स्थानांतरण और इन्सुलेशन विवरण, कम गर्मी के नुकसान
• कम उत्पादन लागत: प्रवाह उत्पादन, सटीक नियंत्रण के प्रत्येक प्रक्रिया
• सरल और कम लागत के रखरखाव: मॉड्यूलर संरचना, आसान आपरेशन । लाइफटाइम बिक्री के बाद सेवा
• सामग्री: उच्च गुणवत्ता वाले खाद्य-सुरक्षित सामग्री के लिए सभी खाद्य संपर्क हिस्सा
• विफलता दर:  लगभग शून्य विफलता के रूप में लंबे समय के रूप में निवारक रखरखाव

IV. The General Flow Chart for Bran Flakes Breakfast Cereal Making Machine

• Step 1: Mixing of wholewheat Flour & wheat bran with water
• Step 2: Extruded to pellets
• Step 3: Pellets cooling
• Step 4: Pellets flaking
• Step 5: Flakes pre-drying
• Step 6: Flakes baking
• Step 7: Flakes seasoning
• Step 8: Flakes drying after seasoning
• Step 10: Cooling before packing
• Step 11: Packing

This breakfast cereal making machine, also called cereal puffing machine, adopts the special twin screw extruder with extended length. The specific steps to produce bran flakes by this grain puffing machine are as follows:

1. Combine wheat bran powder or oat bran powderwith water and other ingredients and stir well.
2. The mixture is loaded into the extruder, and by setting the correct temperature and pressure, the mixture is extruded into ball shaped pellets,
3. and then the pellets are pressed into slices by heavy rollersof the flaking machine.
4. The pressed piecespass the production processes of drying, roasting, to become crunchy.
5. In this way, the original flavored bran flake iscompleted. According to market demand, seasoning drums can be used to sprinkle salt/sugar on original bran flakes.
6. If plain bran flakes are to be glazed, the flakes will be coated by spraying syrup or chocolate, etc.
7. Finally, the flakes are dried, cooled and packed.

V. Components of Bran Flakes Breakfast Cereal Making Machine

1. मिक्सर
2. Screw conveyor
3. Twin screw cereal extruder
4. शीतलन टॉवर
5. Cooling vibrator
6. Flake rolling machine
7. Belt pre dryer (Electric/natural gas/diesel heating options)
8. Roaster (Electric/natural gas/diesel heating options)
9. Seasoning machine
10. Two-Tank syrup sprayer (Optional)
11. Belt dryer (Electric/natural gas/diesel heating options)
12. ठंडा करने की मशीन
13. स्वत: पैकिंग मशीन
14. नियंत्रण प्रणाली (पीएलसी/या साधन, नियंत्रण विकल्प)
15. पूरा कन्वेयर
16. Steam boiler /Burner (Optional)