I. Introduction of Fruit-Shape Puffed Cereal

Fruit-shape breakfast cereals add pleasure to people while providing nutrition. The raw material is combination of corn flour and rice flour or other grain flours, rich in nutrition.

In this breakfast cereal food manufacturing equipment, the extrusion dies of the grain extruder are specially designed, so after the cereal dough is extruded from the corresponding dies, it rapidly expands into the desired fruit shapes, such as lemon, orange, banana, and flowers, through pressure difference. The puff shapes are standard and beautiful, and the color is bright, matching the fruits characteristics. Various colors can be obtained by using either natural colors or safe artificial colors.

Like all other breakfast cereals, in order to make the puffed fruit-shaped cereals soaked in milk not to break, it is important that the cereals have a finer puff texture with smaller puffed pores, so a lower gelatinization temperature is required, so an extruder with longer barrel is required. In this way, the cereal dough is kneaded for a long time in the extrusion cylinder to achieve the desired configuration.

II. Parameters of 200-250kg/h Fruit-Shape Breakfast Cereal Food Processing Equipment

III. Features

• الانتهاء من الطعام ضمان الجودة: الأمثل قذف حل ممتاز تصميم المعدات, معدات تجهيز ضمان مستوى عال ومستقر الإنتاج.
• ارتفاع الناتج: عالية الإنتاجية المصممة; الحد الأدنى من المواد الخسارة ؛
• أقل من الطاقة: ميكانيكية عالية التنسيق ارتداء منخفضة ؛ الأمثل تدفئة, النقل الحراري والعزل التفاصيل ، منخفضة فقدان الحرارة
• انخفاض تكلفة الإنتاج: تدفق الإنتاج, مراقبة دقيقة لكل عملية
• بسيطة ومنخفضة التكلفة الصيانة: هيكل وحدات ، عملية سهلة. عمر بعد-مبيعات الخدمة
• مواد آمنة: عالية الجودة الغذائية-مواد آمنة لجميع الاتصال الغذاء جزء
• معدل الفشل:  ما يقرب من الصفر الفشل طالما الصيانة الوقائية

IV. The General Flow Chart for Fruit-Shape Cereal Food Processing

• Step 1: Mixing of raw materials
• Step 2: Extruded and formed to fruit shape pieces
• Step 3: Cooling
• Step 4: Pre-drying
• Step 5: Blending
• Step 6: Seasoning
• Step 7: Drying after seasoning
• Step 8: Cooling before packing
• Step 9: Packing

Specific steps to produce fruit-shaped breakfast cereals with food manufacturing equipment are as follows:

1. Mix rice flour, corn flour(or other grain flour such as oat flour, wheat flour, etc.), water and other raw materials in a certain proportion, and stir evenly.
2. The mixture is loaded into the lengthened extruder, and is kneaded into ideal dough by setting a certain temperature and pressure. Fruit shapeforming die is installed at the exist of the extruder.
3. After the dough is extruded from the die, the rapidly rotating blade cuts off the extrudate. Due to the pressure difference, moisture escapes, and the cut extrudate rapidly expands to desired fruit
4. Then the cereal pieces are dried, baked and other processes to make them crunchy. Up to now, the plain flavor fruit breakfast cereal is done.
5. According to market demand, the seasoning drum can be used for the seasoning process.
6. Finally, the seasoned fruit cereals are dried, cooled and packed.

V. Components of 200-250kg/h Fruit-Shape Cereal Food Manufacturing Equipment

1. خلاط
2. المسمار الناقل
3. Twin-screw extruder (corn/wheat/other grain puff making machine)
4. مبرد
5. Cooling vibrator
6. Belt pre dryer (Electric/natural gas/diesel heating options)
7. Blending drum
8. Seasoning machine
9. Two-Tank syrup sprayer (Optional)
10. Belt dryer (Electric/natural gas/diesel heating options)
11. Cooling machine
12. Automatic packing machine
13. نظام التحكم (PLC/أو أداة التحكم خيارات)
14. كاملة سيور
15. Steam boiler/burner  (Optional)

Fruit shape puffs made by breakfast cereal machineAs the one of the food processing equipment manufacturers in China, DAYI has more than 30 عاما من الخبرة in the food extrusion field, and can provide your grain food plant with:

• Mature food plant solutions
• Responsible food factory equipment
• Continuous technical support
• Reasonable food manufacturing equipment cost