I. Introduction of Fried 3D Grid Papad Fryums

This triangle grid papad fryums are made of wheat and supplemented with potato. Mix wheat flour, potato flour and water, consider adding shrimp powder/beef powder to enrich the taste and nutrition. Using advanced two-time extrusion solution, precooking with twin screw extruder first, and then realizing gelation in single screw extruder. The gelatinized dough is extruded through die holes into sheets of required thickness. The sheets are pressed through an embossing machine to obtain the uniform grids structure . The sheets with the grid holes then passes through a composite molding machine, where the two sheets are composited together and cut into triangles, and dried. So far, the semi-finished 3d triangular snack pellets have been completed.

Continue to puff the snack pellets (Frying)

The semi-finished snack pellets are puffed for a second time by frying in the fryums batch frying machine (For larger output, the continuous belt frying machine is more recommended). The batch fryer is equipped with a vibration or centrifugal deoiler to reduce the residual oil on the fryums. Finally, the production is completed after the seasoning and packing processes.

II. Parameters of 60-85 kg/h Fried 3d Papad Snacks Fryums Making Machine

III. Features

• Finished food quality ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
• High output: High designed capacity; minimal material loss;
• Less energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
• Low production cost: Flow production, precise control of each process
• Simple and low cost maintenance: Modular structure, easy operation. Lifetime after-sales service
• Material: High-quality food-safe materials for all food contact part
• Failure rate:  Nearly zero failure as long as preventive maintenance 

IV. The General Flow Chart for Fried 3D Grid Papad Fryums

• Step 1: Mixing
• Step 2: Precooking (first extrusion)
• Step 3: Extruding & shaping (secondary extrusion)
• Step 4: Pulling
• Step 5: Embossing (grids making)
• Step 6: Compositing/shaping/cutting
• Step 7: Pre-drying (to reduce the water content to 8%)
• Step 8: Frying
• Step 9: De-oiling
• Step 10: Seasoning
• Step 11: Cooling before packing
• Step 12: Packing

V. Components of Fried 3D Grid Papad Fryums Snacks Making Machine

1. Flour mixer
2. Twin screw extruder
3. Single screw extruder
4. Chiller
5. Pulling machine
6. Embossing machine (to make grid holes)
7. Compositing/shaping/cutting machine
8. Vibration spreader
9. Pre-dryer
10. Continuous belt fryer
11. De-oiling machine
12. Seasoning machine
13. Cooling machine
14. Automatic packing machine
15. Controlling system (PLC/or instrument control options)
16. Complete conveyors
17. Steam boiler (Optional)

VI. More

Flexibility

• Wide Materials Application: This 3d papad extruder machine adopts two-time extrusion solution, which is suitable for a wide range of raw materials, such as corn flour, cassava flour, rice flour, oat flour, wheat flour and so on. It can process either multi-grain blends or single grains.
• Various Ships: The mold of the composite molding machine can be changed flexibly, so that endless 3D (three-dimensional) shapes can be composited, such as 3D pellets of cone shape, heart shape, racket, rectangle, Christmas tree shape, animal shape, etc.

Innovation

When the embossing machine and compositing& molding machine are not used, and different extrusion dies are adopted, this snacks making machine can produce 2D fryums/pellets like waffle/ring/short tube/animal/alphabets/wheel shapes.

• Extrusion molds can be replaced to produce fried dough snacks such as spirals/corn sticks/shell crisps/crunches.
• Replace the extrusion die and add a cone shaping machine, this 3d fryums making machine can produce bugles/cone chips.
• Replace the extrusion die and add a roller pressing machine to produce the popular fried doritos/corn triangles.

Snack pellets made by 3d fryums making machine