100-150kg/h Baked Wavy Multigrain Chips Making Machine
I. Introduction of Oven Baked Wavy Chips
Baked wavy multigrain chips are made with a variety of grains, including whole corn flour, whole wheat flour, black rice flour and whole oat flour. Since whole grain flour has more fiber, it needs to be preconditioned before cooking and extrusion. Then under certain temperature and pressure in the extruder machine, the cereal dough is through cooking, kneading, stretching, and forming to become long strip extrudates with waves. Long wavy extrudates are then cut to the desired lengths. Depending on the hourly output and baking time, the oven is designed as single or multi-level. By setting the baking temperature and baking time, the chips are properly baked. Finally, the production is completed through the seasoning and packing processes.
II. Parameters of 100-150kg/h Baked Wavy Multigrain Chips Making Machine
| Capacity | 100-160kg/h |
| Energy/Power | -Electric heating: Installed power 55 kw
-Other heating option (Optional): Natural gas/Diesel by burner or steam boiler |
| Installed Area | Around 100-150 square meters |
| Multigrain material | Combination of whole Corn flour, Whole Wheat flour, Brown Rice Flour and Whole Oat Flour |
III. Features
- Finished Food Quality Ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
- High Output: High designed capacity; minimal material loss;
- Less Energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
- Low Production Cost: Flow production, precise control of each process
- Simple and Low Cost Maintenance: Modular structure, easy operation. Lifetime after-sales service
- Material: High-quality food-safe materials for all food contact part
- Failure Rate: Nearly zero failure as long as preventive maintenance
IV. The General Flow Chart for Oven Baked Wavy Chips Production
- Step 1: Mixing
- Step 2: Pre- conditioning
- Step 3: Extruded to waved/rippled sheets
- Step 4: Waved shape cutting
- Step 5: Baking
- Step 6: Seasoning
- Step 7: Cooling before packing
- Step 8: Packing
V. Components of Oven Baked Wavy Chips Snacks Machinery
- Flour mixer
- Screw conveyor
- Pre-conditioner
- Twin screw extruder
- Chiller
- Pulling machine
- Cutter
- Rotary separate sifter
- Vibration spreader
- Belt-baking machine
- Seasoning machine
- Cooling machine
- Automatic packing machine
- Controlling system (PLC/or instrument control options)
- Complete conveyors
- Steam boiler (Optional)
- Burner (Optional)
VI. More
Flexibility:
Twin screw extrusion technology is suitable for a wide range of grain raw materials. It can be a single grain or a mixture of multi-grains; can be viscous, oily, sticky or very wet material and some other products; can be from fine powder to granules.
By changing the different molding dies of the extruder, the wave width and depth can be adjusted.
Great potential for market exploration:
With some adjustment, this fully automatic chips making machine can also produce a host of other extruded foods.
By replacing the extrusion die, this chips snacks machinery can produce various puffed snacks, like corn curn/rice/wheat puff snacks.
By replacing the extrusion die and adding a roller forming machine, this chips making machine can produce triangle, round or hexagon tortilla chips.
By adding a fine grain milling machine, this chips snack food production line can produce instant nutritional rice flour/corn flour/oats flour etc.
Feel free to send us your requirements to get our latest food factory solution and chips making machine price.
