Artificial rice machine flowchart: Grain Flour Mixing – Extrusion and Cooking – Pre-Drying – Drying – Cooling – Packing.

First, we mix the raw materials and send the mixture to fortified rice mixing machine ,then send that into fortified rice extruder, where the product is cooked, extruded and formed into rice grains. The finished product is rich in nutrition and convenient to eat. Then the product is processed through drying and cooling, and the finished product is completed.

fortifiedl rice processing line

 

Grinding system

1. The operation is simple, and the particle size can be controlled by changing the screen.
2. The dust removal system can effectively collect the dust generated during the grinding process, protect operators from the influence of dust, and improve the utilization rate of materials.
3. There is an automatic pulse dust removal system.

The pulverizer is composed of a hopper, a pulverizer, a rotor disk, a screen, a stator disk, and a discharge port.

Broken rice is quickly pulverized in a pulverizer. Under the action of the induced draft fan, the ground powder enters the cyclone from the outlet of the main machine through the pipe, and the material is discharged from the closed fan to obtain the product. At the same time, under the action of the induced draft fan, the generated dust enters the dust removal cabinet through the top of the cyclone, which greatly reduces the dust pollution in the area.

Fully automatic batching system

Food grade stainless steel 304 material

Famous brand PLC control system

Twin screw extruder

Function: extruding, steaming, ripening rice

Famous brand main motor

Three-dimensional design, progressive spline housing, strong load-bearing, high assembly precision; different threads and shear sections are seamlessly connected;

Screw combination

By combining different sequences of screw parts, different types of products are manufactured;

Positioning pin connection, high machining accuracy.

Modular Barrel

Manufactured with high-strength, durable hard alloy for longer service life;

There is a circulation channel inside the extruder barrel, which can be heated or cooled.

Features: PLC touch screen, easy to operate, with data memory function; centralized control; good heat dissipation;

Famous frequency converter and other electrical components

European standard gearbox

High precision and high torque, with torque protection device, longer service life, low noise and stable operation.

Strong bearing capacity and high assembly precision.

Pre-dryer

Efficacy: Quickly dry rice grains to prevent sticking

Heating method: gas heating, steam heating, electric heating

Drying temperature: 70-120°C (up to 200°C)

Touch product material: SS304 material

The machine is mainly composed of vibration dryer, feeder, cyclone, heat exchange furnace, air filter, fan, electric control box and so on.

describe:

The machine is driven by a vibrating motor and periodically vibrates in a certain direction at a certain fixed frequency.

The processed material forms a fluidized form. The material particles are in full contact with the medium to complete the heat and mass transfer process and achieve the purpose of drying.

Dryer

Function: remove moisture, dry rice

Application products: nutritious rice, granular snacks

Heating method: electric heating, steam heating, gas heating

Drying time: 50min-120min

Mesh belt width: 1200mm

Parts in contact with raw materials: food grade 304 stainless steel

Thickness of material layer: 0.7-1.6 cm (calculated according to the volumetric density of 700kg/m³)

Working temperature: 60-70℃

Features:

External air circulation for high thermal efficiency.

Bottom heating box.

The gusseted insulation board is easy to clean and easy to install.

Suitable for low temperature, long drying time.

Automatic Swing Power Distribution System

Counter flow cooler

Material: Stainless steel

Function: After cooling, the product temperature does not exceed room temperature by 3-5°C

Including clamshell counter-flow cooler, feed cut-off feeder, cyclone feeder, cyclone cut-off feeder, fan

The quality of DAYI company’s artificial rice processing line is guaranteed, if you need, please contact us

[email protected]