100-150kg/h Fried Wavy Multigrain Chips Making Machine
I. Introduction of Fried Wavy Chips
Baked wavy multigrain chips are made with a variety of grains, including whole corn flour, whole wheat flour, black rice flour and whole oat flour. Since whole grain flour has more fiber, it needs to be preconditioned before cooking and extrusion. Then under certain temperature and pressure in the extruder machine, the cereal dough is through cooking, kneading, stretching, and forming to become long strip extrudates with waves. Long wavy extrudates are then cut to the desired lengths and we get the semi-finished wavy chips. Then through the continuous frying machine, the semi-finished wavy chips are fried during conveying. The continuous fryer is connected with a vibration deoiler to reduce the amount of residual oil on the chips. Finally, the production is completed through seasoning and packing.
II. Parameters
| القدرات | 100-150kg/h |
| الطاقة/الطاقة | -Electric heating: Installed power 55 kw
-Other heating option (Optional): Natural gas/Diesel by burner or steam boiler |
| تثبيت المنطقة | Around 100-150 square meters |
| Multigrain material | Combination of whole Corn flour, Whole Wheat flour, Brown Rice Flour and Whole Oat Flour |
III. Features
- الانتهاء من الطعام ضمان الجودة: الأمثل قذف حل ممتاز تصميم المعدات, معدات تجهيز ضمان مستوى عال ومستقر الإنتاج.
- ارتفاع الناتج: عالية الإنتاجية المصممة; الحد الأدنى من المواد الخسارة ؛
- أقل من الطاقة: ميكانيكية عالية التنسيق ارتداء منخفضة ؛ الأمثل تدفئة, النقل الحراري والعزل التفاصيل ، منخفضة فقدان الحرارة
- انخفاض تكلفة الإنتاج: تدفق الإنتاج, مراقبة دقيقة لكل عملية
- بسيطة ومنخفضة التكلفة الصيانة: هيكل وحدات ، عملية سهلة. عمر بعد-مبيعات الخدمة
- Material: عالية الجودة الغذائية-مواد آمنة لجميع الاتصال الغذاء جزء
- معدل الفشل: ما يقرب من الصفر الفشل طالما الصيانة الوقائية
IV. The General Flow Chart for Fried Wavy Chips
- الخطوة 1: خلط
- Step 2: Pre- conditioning
- Step 3: Extruded to waved/rippled sheets
- Step 4: Waved shape cutting
- Step 5: Frying
- Step 6: De-oiling
- الخطوة 7: التوابل
- Step 8: Cooling before packing
- Step 9: Packing
V. Components of Fried Wavy Chips Production Line
- Flour mixer
- المسمار الناقل
- Pre-conditioner
- Twin screw snack food extruder machine
- مبرد
- آلة سحب
- Cutter
- Rotary separate sifter
- Vibration spreader
- Continuous belt fryer
- De-oiling machine
- Seasoning machine
- Cooling machine
- Automatic packing machine
- نظام التحكم (PLC/أو أداة التحكم خيارات)
- كاملة سيور
- Steam boiler (Optional)
- Burner (Optional)
السادس. المزيد
المرونة
- Twin screw extruder for chips is suitable for a wide range of grain raw materials. It can be a single grain or a mixture of multi-grains; can be viscous, oily, sticky or very wet material and some other products; can be from fine powder to granules.
- By changing the different molding dies of the extruder, the width and depth of the wave can be adjusted.
Multi-purpose
- By replacing the extrusion die, this automatic chips making machine can produce various fried snacks, like Bugles, Spirals, Crunch chips, potato sticks etc.
- By replacing the extrusion die and adding a roller forming machine, this snacks making machine can produce fried tortilla chips of various shapes.
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