2800-3600 kg/h High Meat Pet Food Process Equipment

I. Introduction of High Meat Pet Food

Compared with the meat content of 0-30% by weight of ordinary pet food/kibbles, raw meat content of high-meat pet food is around 30%-70%. High-content meat raw materials greatly increase the nutrition and palatability of pet food, becoming an increasingly important market segment for pet food. The meat raw material can be dried meat powder, or wet fresh meat products.

The extrusion process is an important method of producing high meat dog and cat pet food. Improved twin-screw pet food extrusion process can handle either dry or wet meat materials in high content. The unique design of the twin-screw extruder improves the ability of mixing and kneading under high-moisture conditions of extrusion.

  • Applicable raw materials include combinations of various grains, gluten-free grains, dry/wet meat products, vegetable powder and fruits puree.
  • The humidity of extrudable raw materials can reach 40%
  • The particle shape and size can be changed freely according to the extrusion mold.
  • By changing the extrusion die, this high meat dog and cat pet food manufacturing process can also produce various aquatic feeds, such as fast-settling pellets, slow-settling pellets, and floating pellets.
  • Adding a core injection machine, a pulling machine, and replacing the extrusion mold, this wet pet food manufacturing process can produce CO-extrusion products including pet chews and treats.

II. Parameters 2800-3600 kg/h High Meat Pet Food Process Equipment

Capacity 2800-3600 kg/h
Energy/Power -Electric heating:

Installed power 330 kw

-Other heating option:

 Natural gas/Diesel by burner or steam boiler

Installed Area 550-600 square meters
 Material Corn, rice, wheat flour, potato starch, dry/wet animal meaty product, dried vegetable powder

III. The General Flow Chart for Eet Pet Food Manufacturing Process

  • Step 1: Mixing
  • Step 2: Extrusion & shaping process
  • Step 3: Drying/baking
  • Step 4: Blending of different crumbs
  • Step 5: Screening (to remove small particles)
  • Step 6: Measuring and packing

IV. Components of Wet High Meat Pet Food Production Line

  1. High speed flour mixer
  2. Twin-screw extruder (with certain shaping die and cutter)  
  3. Chiller
  4. Drying/baking machine
  5. Rotating drum blending line
  6. Separator
  7. Automatic packing system
  8. Controlling system (PLC/or instrument control options)
  9. Complete conveyors
  10. Burner/steam boiler (Optional)

V. Features

  • Finished Food Quality Ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
  • High Output: High designed capacity; minimal material loss;
  • Less Energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
  • Low Production Cost: Flow production, precise control of each process
  • Simple and Low Cost Maintenance: Modular structure, easy operation. Lifetime after-sales service
  • Safe Material: High-quality food-safe materials for all food contact part
  • Failure Rate:  Nearly zero failure as long as preventive maintenance

 

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