I. Introduction of Panko Style Bread Crumbs

Panko bread crumbs are long and thin pieces with a light and airy texture. Its traditional craft is to process the crustless white bread into thin slices and then dry them. The modern extrusion process can replace the traditional fermentation process to produce panko style bread crumbs with very similar shape, texture and usage characteristics as baked panko- absorbing less oil during frying and acquiring a crispy texture after frying. In addition, the high-temperature cooking process of the extrusion process stimulates more positive flavor substances in the bread crumbs, and the whole process is more controllable.

II. Parameters of 250-300 kg/h Panko Style Bread Crumbs Making Machine

III. Features

• Finished Food Quality Ensured: Optimal extrusion solution, premium equipment design, and equipment processing ensure high-level and stable production.
• High Output: High designed capacity; minimal material loss;
• Less Energy: High mechanical coordination, low wear; optimized heating, thermal transfer& insulation details, low heat loss
• Low Production Cost: Flow production, precise control of each process
• Simple and Low Cost Maintenance: Modular structure, easy operation. Lifetime after-sales service
• Safe Material: High-quality food-safe materials for all food contact part
• Failure Rate:  Nearly zero failure as long as preventive maintenance

IV. The General Flow Chart for Panko Style Bread Crumbs Production

• Step 1: Mixing
• Step 2: Extrusion
• Step 3: Cutting
• Step 4: Drying/baking
• Step 5: Wet crushing to form flakes
• Step 6: Screening (to remove small particles)
• Step 7: Measuring and packing

Work process of the commercial panko bread crumb making machine:

1) The raw materials of panko bread crumbs are usually wheat flour, water and other ingredients. 2) They are mixed, cooked and sheared at the required temp and pressure in the twin screw extruder. 3) After extrusion process, the wheat extrudate strips are cooled and dried in a drying oven. 4) The dried extrudate strips are then crushed through a wet mill/grinderinto small fluffy flakey crumbs. 5) Then the flakes go through a screening machine to remove small powdery particles. 6) Finally, flakes go through the automatic packing process.

V. Components of 250-300 kg/h Panko Style Bread Crumbs Machine

1. High speed flour mixer
2. Twin-screw extruder
3. Chiller
4. Cutter
5. Drying/baking machine
6. Wet crumb grinder
7. Separator
8. Automatic packing system
9. Controlling system (PLC/or instrument control options)
10. Complete conveyors
11. Burner/steam boiler (Optional)

VI. More

Economy

• Continuously and efficiently obtain high-quality breadcrumbs; The whole process is controllable and standardized; It saves more time and labor than the traditional baking process.

Flexibility

• Corlor: The extrusion process allows the addition of natural or artificial colors to produce Panko in different colors, in addition to white, it can also be such as popular golden yellow, yellow, brown, pink, green, etc.
• Panko Size: By changing the mold of the grinder, panko bread crumbs of different precision can be produced, such as fine 1mm, medium-fine 2mm-3mm, coarse 6mm, etc. The size is uniform. In addition, granular bread crumbs can be produced using a particle mill mold.
• Texture: The twin-screw extruder is suitable for a wide range of raw materials. In addition to wheat, it can also be corn, rice, whole grain wheat, etc. The process parameters such as temperature, pressure, shear speed, etc. can all be adjusted flexibly to match different characteristics of raw materials (for example, grains with different moisture contents require different extrusion& drying parameters). In this way, different grain raw material can achieve the required puffing texture that is similar to dry bread made by traditional fermentation process.

Processing potential

• Change the mold of the bread crumb grinder, set the correct baking temperature, and so switch flexibly to the production of plain crumb.
• Not use the bread crumb grinder, exchange the extrusion die from strip shape to star/moon/disc, etc., and this panko making machine can produce bread crumbs of unique shapes.
• If add a seasoning line for herb blending, the panko bread making machine can switch to the production of Italian style bread crumbs flexibly.
• Dayi can customize extrusion dies according to your production requirements.