I. Introduction of Panko Style Bread Crumbs

Panko bread crumbs are long and thin pieces with a light and airy texture. Its traditional craft is to process the crustless white bread into thin slices and then dry them. The modern commercial bread crumb extrusion process can replace the traditional fermentation process to produce panko style bread crumbs with very similar shape, texture and usage characteristics- absorbing less oil during frying and acquiring a crispy texture after frying. In addition, the high-temperature cooking process of the extrusion process stimulates more positive flavor substances in the bread crumbs, and the whole process is more controllable.

II. Parameters of 350-400 kg/h Panko Style Bread Crumb Production Machine

III. Features

• الانتهاء من الطعام ضمان الجودة: الأمثل قذف حل ممتاز تصميم المعدات, معدات تجهيز ضمان مستوى عال ومستقر الإنتاج.
• ارتفاع الناتج: عالية الإنتاجية المصممة; الحد الأدنى من المواد الخسارة ؛
• أقل من الطاقة: ميكانيكية عالية التنسيق ارتداء منخفضة ؛ الأمثل تدفئة, النقل الحراري والعزل التفاصيل ، منخفضة فقدان الحرارة
• انخفاض تكلفة الإنتاج: تدفق الإنتاج, مراقبة دقيقة لكل عملية
• بسيطة ومنخفضة التكلفة الصيانة: هيكل وحدات ، عملية سهلة. عمر بعد-مبيعات الخدمة
• مواد آمنة: عالية الجودة الغذائية-مواد آمنة لجميع الاتصال الغذاء جزء
• معدل الفشل:  ما يقرب من الصفر الفشل طالما الصيانة الوقائية

IV. The General Flow Chart for Panko Style Bread Crumbs Production

• الخطوة 1: خلط
• Step 2: Extrusion
• Step 3: Cutting
• Step 4: Drying/baking
• الخطوة 5: سحق الرطب على شكل رقائق
• الخطوة 6: فحص (لإزالة جزيئات صغيرة)
• Step 7: Measuring and packing

How is panko made with the commercial production machine:

1) The raw materials of panko bread crumbs are usually wheat flour, water and other ingredients. 2) They are mixed, cooked and sheared at the required temp and pressure in the twin screw extruder. 3) After extrusion process, the wheat extrudate strips are cooled and dried in a drying oven. 4) The dried extrudate strips are then crushed through a wet mill/grinderinto small fluffy flakey crumbs. 5) Then the flakes go through a screening machine to remove small powdery particles. 6) Finally, flakes go through the automatic packing process.

V. Components of 350-400 kg/h Panko Style Bread Crumbs Production Machine

1. عالية السرعة خلاط الدقيق
2. التوأم برغي الطارد
3. مبرد
4. Cutter
5. تجفيف/تحميص آلة
6. Commercial bread crumb grinder
7. Separator
8. التلقائي نظام التعبئة
9. نظام التحكم (PLC/أو أداة التحكم خيارات)
10. كاملة سيور
11. الموقد/بخار مرجل (اختياري)

السادس. المزيد

الاقتصاد

• باستمرار وكفاءة الحصول على جودة عالية فتات الخبز. العملية كلها يمكن السيطرة عليها وموحدة ؛ فإنه يوفر المزيد من الوقت والعمل من الخبز التقليدي العملية.

المرونة

• Corlor and grain material: The extrusion process allows the addition of natural or artificial colors to produce Panko in different colors, in addition to white, it can also be such as popular golden yellow, yellow, brown, pink, green, etc.
• Sizes: By changing the mold of the grinder, panko bread crumbs of different precision can be produced, such as fine 1mm, medium-fine 2mm-3mm, coarse 6mm, etc. The size is uniform. In addition, granular bread crumbs can be produced using a particle mill mold.
• الملمس: The twin-screw extruder is suitable for a wide range of raw materials. In addition to wheat, it can also be corn, rice, whole grain wheat, etc. The process parameters such as temperature, pressure, shear speed, etc. can all be adjusted flexibly to match different characteristics of raw materials (for example, grains with different moisture contents require different extrusion& drying parameters). In this way, different grain raw material can achieve the required puffing texture that is similar to dry bread made by traditional fermentation process.

Processing potential

• Change the mold of the bread crumb grinder, set the correct baking temperature, and so switch flexibly to the production of plain crumb.
• Not use the bread crumb grinder, meanwhile exchange the extrusion die from strip shape to star/moon/disc, etc., and this panko making machine can produce bread crumbs of unique shapes. Dayi can customize extrusion dies according to your production requirements.
• If add a seasoning line for herb blending, this panko production machine can switch to the production of Italian style bread crumbs flexibly.