I. Introduction of Disc/Moon/Star Colorful Breadcrumbs

Circular/moon/star colorful breadcrumbs make coating-food more vibrant and attractive. It is made by the extrusion food production line. Unlike panko/needle/granule bread crumbs, which are shaped by the grinder, the shapes of circular/moon/star are only realized directly through different extrusion dies, without using the grinder. Its color is given by different natural coloring additions.

With the extrusion food production line equipment, the grain material of the circular/moon/star colorful bread crumbs can be wheat flour, corn flour, rice flour, or whole wheat flour, etc. Cereal raw material powder, water, coloring and other ingredients are mixed evenly by a high-speed mixer. The mixed raw materials are cooked and kneaded by twin-screw extruder under high temperature and high pressure, and then extruded by a specially shaped die. Due to the pressure difference, the extrudate expands instantly into circular/moon/star shapes.

The puffed breadcrumbs are first dried by the drying oven or toasted for desired toasting characteristic. One color is produced by one batch. After the mult-batch and multi-color crumbs are completed, bread crumbs of different colors are evenly mixed by the drum rolling line, and by far the processing of colorful bread crumbs is completed. Finally, the packing process is completed by an automatic packing machine.

II. Parameters

III. Features of Colorful Breadcrumbs Food Production Line Equipment

• الانتهاء من الطعام ضمان الجودة: الأمثل قذف حل ممتاز تصميم المعدات, معدات تجهيز ضمان مستوى عال ومستقر الإنتاج.
• ارتفاع الناتج: عالية الإنتاجية المصممة; الحد الأدنى من المواد الخسارة ؛
• أقل من الطاقة: ميكانيكية عالية التنسيق ارتداء منخفضة ؛ الأمثل تدفئة, النقل الحراري والعزل التفاصيل ، منخفضة فقدان الحرارة
• انخفاض تكلفة الإنتاج: تدفق الإنتاج, مراقبة دقيقة لكل عملية
• بسيطة ومنخفضة التكلفة الصيانة: هيكل وحدات ، عملية سهلة. عمر بعد-مبيعات الخدمة
• مواد آمنة: عالية الجودة الغذائية-مواد آمنة لجميع الاتصال الغذاء جزء
• معدل الفشل:  ما يقرب من الصفر الفشل طالما الصيانة الوقائية

IV. The General Flow Chart for Colorful Breadcrumbs Production

• الخطوة 1: خلط
• Step 2: Extrusion & shaping
• Step 3: Drying/baking
• Step 4: Blending of different crumbs
• Step 5: Screening (to remove small particles)
• Step 6: Measuring and packing

V. Components of 350-400kg/h Colorful Breadcrumbs Food Production Line

1. عالية السرعة خلاط الدقيق
2. Twin-screw extruder  (with certain shaping die and cutter)
3. مبرد
4. تجفيف/تحميص آلة
5. Rotating drum blending line
6. Separator
7. التلقائي نظام التعبئة
8. نظام التحكم (PLC/أو أداة التحكم خيارات)
9. كاملة سيور
10. الموقد/بخار مرجل (اختياري)

السادس. المزيد

المرونة

• Color: The extrusion process allows the addition of natural or artificial colors to produce different batches of crumbs in different colors, such as popular golden yellow, brown, pink, green, purple, blue etc.
• Shape: In addition to the commonly used disc/star/moon shapes, other custom extrusion dies with different shapes are available.
• Grain material: Due to the precise controllability of the pressure, temperature and shear force of the twin-screw extruder – precise parameter setting and control can be carried out to match the raw material, the extrusion process is suitable for a wide range of raw materials. Exceperts traditional wheat, it can also be corn, rice, whole wheat, barley, rye, etc. It can be one grain or a mixture of two or more grains. Gluten-free bread crumbs can be produced with flour such as corn and rice.

Processing potential

• As the extrusion food machine company with over 30 year experience, DAYI supply flexible technical support for your food production plant.
• Replace the extrusion die with a strip extrusion die and add a bread crumb grinder, this breadcrumbs food production line can produce panko style, granular breadcrumbs.
• Replace the extrusion die with a strip extrusion die, add a bread crumb grinder and a drum seasoning line, this breadcrumbs food production line can produce أناtalian type bread crumbs.