I. Introduction of Bran Flakes

Bran flake is another healthy breakfast cereal besides corn flakes. Its raw material is outer layer of a wheat or oat berries. Bran is rich in dietary fiber, which can promote gastrointestinal motility and benefit the heart. Oat bran is found to lower serum cholesterol levels in humans. Nutritional fortification can also be carried out by scientifically adding trace elements.

II. Parameters of 100-160kg/h Breakfast Cereal Making Machine (Bran Flakes)

III. Features

• Finished food quality ensured: الأمثل قذف حل ممتاز تصميم المعدات, معدات تجهيز ضمان مستوى عال ومستقر الإنتاج.
• High output: عالية الإنتاجية المصممة; الحد الأدنى من المواد الخسارة ؛
• Less energy: ميكانيكية عالية التنسيق ارتداء منخفضة ؛ الأمثل تدفئة, النقل الحراري والعزل التفاصيل ، منخفضة فقدان الحرارة
• Low production cost: تدفق الإنتاج, مراقبة دقيقة لكل عملية
• Simple and low cost maintenance: هيكل وحدات ، عملية سهلة. عمر بعد-مبيعات الخدمة
• Material: عالية الجودة الغذائية-مواد آمنة لجميع الاتصال الغذاء جزء
• Failure rate:  ما يقرب من الصفر الفشل طالما الصيانة الوقائية

IV. The General Flow Chart for Bran Flakes Breakfast Cereal Making Machine

• Step 1: Mixing of wholewheat Flour & wheat bran with water
• Step 2: Extruded to pellets
• Step 3: Pellets cooling
• Step 4: Pellets flaking
• Step 5: Flakes pre-drying
• Step 6: Flakes baking
• Step 7: Flakes seasoning
• Step 8: Flakes drying after seasoning
• Step 10: Cooling before packing
• Step 11: Packing

This breakfast cereal making machine, also called cereal puffing machine, adopts the special twin screw extruder with extended length. The specific steps to produce bran flakes by this grain puffing machine are as follows:

1. Combine wheat bran powder or oat bran powderwith water and other ingredients and stir well.
2. The mixture is loaded into the extruder, and by setting the correct temperature and pressure, the mixture is extruded into ball shaped pellets,
3. and then the pellets are pressed into slices by heavy rollersof the flaking machine.
4. The pressed piecespass the production processes of drying, roasting, to become crunchy.
5. In this way, the original flavored bran flake iscompleted. According to market demand, seasoning drums can be used to sprinkle salt/sugar on original bran flakes.
6. If plain bran flakes are to be glazed, the flakes will be coated by spraying syrup or chocolate, etc.
7. Finally, the flakes are dried, cooled and packed.

V. Components of Bran Flakes Breakfast Cereal Making Machine

1. خلاط
2. المسمار الناقل
3. Twin screw cereal extruder
4. مبرد
5. Cooling vibrator
6. Flake rolling machine
7. Belt pre dryer (Electric/natural gas/diesel heating options)
8. Roaster (Electric/natural gas/diesel heating options)
9. Seasoning machine
10. Two-Tank syrup sprayer (Optional)
11. Belt dryer (Electric/natural gas/diesel heating options)
12. Cooling machine
13. Automatic packing machine
14. نظام التحكم (PLC/أو أداة التحكم خيارات)
15. كاملة سيور
16. Steam boiler /Burner (Optional)