I. Introduction of Cheese Corn Puff Balls

The production process of cheese puffed corn balls is similar to cheese puffed corn sticks. Corn flour is used as the main raw material, supplemented by wheat flour and rice flour, making it stand out in terms of lightness, fluffiness,crispness, and more balanced in nutrition. Likewise, in addition to its light, fluffy, and crispy texture, the cheese also gives the puffed corn an extra cheesy texture and bright orange color.

For snack food plants, when the equipment performance is highly matched to the production requirements, it means that manpower, time, and raw material costs are invisibly saved. Therefore, in addition to the impact of the formulation, these process points are always be taken into account when design the cheese ball puff making machine.

1. The EXTRUSION process is an important factor affecting the texture of It’s the basis of the follow-up processes.
2. Puffed corn ballsare extruded from a special ball-forming-mold, cut quickly, and puffed into a standard spherical. Forming dies and cutting techniques of the corn puff extruder machine should ensure that the balls are beautiful and smooth, and the size is uniform.
3. The roasting process determines whether the moisture in the puffed corn is evaporated properly, making it crunchy but not hard.
4. Through the seasoning process, the cheese powder should be evenly, thinly and firmly coated on the surface of the corn balls, and endows thatwith a cheese taste without being greasy.
5. The processes of conveying and seasoning ensure that the shape of the food is complete and less debris.

II. Parameters of 100-150kg/h Cheese Corn Puff Ball Making Machine

III. Features

• Finished food quality ensured: الأمثل قذف حل ممتاز تصميم المعدات, معدات تجهيز ضمان مستوى عال ومستقر الإنتاج.
• High output: عالية الإنتاجية المصممة; الحد الأدنى من المواد الخسارة ؛
• Less energy: ميكانيكية عالية التنسيق ارتداء منخفضة ؛ الأمثل تدفئة, النقل الحراري والعزل التفاصيل ، منخفضة فقدان الحرارة
• Low production cost: تدفق الإنتاج, مراقبة دقيقة لكل عملية
• Simple and low cost maintenance: هيكل وحدات ، عملية سهلة. عمر بعد-مبيعات الخدمة
• Material: عالية الجودة الغذائية-مواد آمنة لجميع الاتصال الغذاء جزء
• Failure rate:  ما يقرب من الصفر الفشل طالما الصيانة الوقائية

IV. The General Flow Chart for Cheese Corn Puff Balls

• Step 1: Mixing of raw materials
• Step 2: Extruded and cut to ball shape pieces
• الخطوة 3: التجفيف
• Step 4: Seasoning
• Step 5: Cooling before packing
• Step 6: Packing

V. Components of Cheese Corn Puff Balls Making Machine

1. خلاط
2. Pre-conditioner
3. Twin screw corn puff extruder machine
4. Belt drying machine (Electric/natural gas/diesel heating options)
5. Seasoning machine
6. Two-Tank syrup sprayer (Optional according to formulation)
7. Cooling machine
8. Automatic packing machine
9. نظام التحكم (PLC/أو أداة التحكم خيارات)
10. كاملة سيور
11. Other auxiliaries (like chiller, work platform, etc.)
12. Steam boiler/burner (Optional)

VI. More Information

المرونة

Using the corn puff making machine, endless puffed snacks can be produced with different shapes and flavors such as strawberry loops, soft bite sweet corn curls, cheese corn sticks, cheese rings, chocolate puffed balls, etc, which are achieved

• by changing with different molding dies of the twin screw cheese ball extruder;
• by adjusting the processing parametersof related cheese puff machine-such as moisture, puffing temperature, puffing pressure difference, baking temperature, etc.;
• by using different seasoning process

Potentiality

Add an additional center injection machine and forming mold to produce co-extrusion puffed snacks, increasing product diversity.